Benchtop stirred fermenter for precise fermentation control
Optimize your fermentation and cultivation processes with precise stirring, temperature, and oxygen controls, all integrated into a fully automated benchtop solution designed for research and small-scale production.
Controls Fermentation and Cultivation Processes
The Solaris Lab ONE Benchtop Stirred Fermenter/Bioreactor is a fully automated solution engineered to handle diverse fermentation and cultivation challenges across various industries such as biotech, pharmaceutical, and nutraceuticals. Featuring precision control over stirring, temperature, pH, and oxygen levels, it ensures optimized environments for microbial and cell cultures. This benchtop unit supports applications ranging from dietary supplements and monoclonal antibodies to biodegradable bioplastics and algal biofertilizers.
Equipped with a 2.0 L borosilicate glass vessel, the ONE incorporates advanced thermoregulation via a heating blanket and cooling finger. The integration of a brushless motor allows for accurate stirring at 1 RPM, complemented by its robust SCADA software LEONARDO, which facilitates advanced process management and data exchange through WiFi connectivity. It includes a compact stainless-steel PCS with four fixed-speed Watson Marlow peristaltic pumps, capable of precise feedings. The system also features a dedicated thermal mass flow controller for efficient gas mixing.
The ONE is ideal for laboratory R&D, scale-up, and scale-down operations, providing flexibility for up to 24 units to be managed in parallel, and it comes with customization options for various impeller and sparger configurations, ensuring adaptability to specific production needs.
Benefits
- Enhances process efficiency with precise environmental controls, maximizing product quality.
- Connects seamlessly to existing systems via WiFi, enabling remote monitoring and data exchange.
- Reduces operational costs by minimizing manual intervention through full automation.
- Adapts to diverse applications with customizable configurations for specific culture needs.
- Facilitates scaling operations, allowing easy transition from R&D to small-scale production.
- Applications
- Food,Nutraceuticals,Beverage,Biomaterials,Biotech and pharma,Agriculture,Cosmeceutical
- End products
- Plant-based burger,Wine yeast starter,Monoclonal antibodies therapy,Algal biofertilizer,Biodegradable bioplastic bags,Penicillin antibiotics,Hyaluronic acid serum,Dietary supplements
- Steps before
- Media preparation,Inoculum preparation
- Steps after
- Downstream processing,Harvesting,Filtration,Clarification,Analysis
- Input ingredients
- microbial cultures,cell cultures,air (via gas mixing),nutrients,feed solutions
- Output ingredients
- antibiotics,antitumorals,human vaccines,APIs,hormones,non-addictive pain killers,monoclonal antibodies,bioactive ingredients,hyaluronic acid,q10 coenzyme,meat/cheese/wine starters,meat preservatives,cellular agriculture products,flavors,plant-based substitutes for meat products,low carb drinks,fermented drinks,biopolymers,bioplastics,biofertilizers,biopesticides,algae fertilizer
- Market info
- Solaris Biotech is known for manufacturing specialized engineered-to-order bioprocessing equipment, including fermenters and bioreactors, with a strong reputation for innovation, quality, and customization capabilities in the biotechnology and pharmaceutical markets.
- Geometrical volume
- 2.0 L
- H/D ratio
- 3
- Stirring control
- Accurate stirring
- Temperature control
- Accurate temperature
- PH control
- Accurate pH
- Oxygen control
- Accurate oxygen
- Thermoregulation
- Heating blanket and cooling finger
- Gas mixing
- Via dedicated TMFC
- Peristaltic pumps
- 4 fixed speed Watson Marlow WM114 type
- Motor type
- Brushless motor
- Motor speed accuracy
- 1 RPM
- Connectivity
- WiFi system
- Automation
- Innovative SCADA software LEONARDO
- Working Mechanism
- Stirred Fermenter/Bioreactor
- Integrated Steps
- Stirring,Temperature,pH,and Oxygen Control
- Automation Level
- SCADA
- Data Connectivity
- WiFi-enabled
- Gas Mixing
- Automatic Software Control
- Stirring Accuracy
- Accurate Control
- Feedings
- Peristaltic Pumps
- Temperature Control
- Heating Blanket,Cooling Finger
- Configurations Available
- Microbial,Cell Cultures
- Batch vs. Continuous Operation
- Batch
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Borosilicate glass
- Configuration type
- Microbial and cell cultures
- Field of application
- Nutraceutical,Biotech,Pharma,Cosmeceutical,Food,Beverage,Biomaterials,Agriculture
- Geometrical Volume
- 2.0 L
- Height to Diameter (H/D) Ratio
- 3
- Vessel Material
- Borosilicate Glass
- Cooling Method
- Cooling Finger
- Heating Method
- Heating Blanket
- Impeller Type
- Rushton/Marine
- Configuration Options
- Microbial and Cell Cultures
- Footprint
- Compact Stainless-Steel Cube
- Gas Sparger Type
- Toro/Sintered
- Motor Type
- Brushless Motor
- Control panel type
- SCADA-controlled
- Integration possibilities
- WiFi connectivity
- Automation level
- Fully automated with LEONARDO software
- Tank configuration
- Borosilicate glass vessel
- Peristaltic pump type
- Watson Marlow WM114