Battery production facilities with precision weighing

Achieve maximum product purity and precision in your production process with this comprehensive solution designed to eliminate contamination and ensure accuracy in every weigh.

Ensures Precise Weighing and Contamination Prevention

The ZSD system from Zeppelin Systems is engineered for precise weighing and contamination-free processing, making it invaluable in industries such as battery manufacturing, rubber, food, and plastics. This bespoke solution integrates seamlessly into production lines, employing advanced technologies to handle processes like mixing, dosing, and conveying with high precision.

Utilizing state-of-the-art control technology, the ZSD system optimizes for continuous, automated operations, ensuring consistent product purity and quality. It is particularly suited for producing lithium-ion, lead-acid, AGM, and SLI batteries, as well as processing materials for car tires, biscuit dough, and various paints and plastics.

The system’s modular configuration allows for easy customization, catering to specific production demands while minimizing overheads. Built with robust materials, it offers exceptional reliability and maintains efficiency with minimal energy consumption. Cleaning and maintenance are effortless, thanks to innovative design features that support quick changeovers and minimal downtime. The ZSD meets stringent industry standards, ensuring compliance with regulatory requirements for safe and effective operation.

Benefits

  • Enhances product purity with precise weighing and contamination prevention.
  • Seamlessly integrates into various production lines for efficient operation.
  • Reduces operational costs with customizable and modular configuration.
  • Minimizes energy use through optimized control systems.
  • Lowers maintenance frequency with easy-to-clean design.

General


Applications
Food industry products,Plastics,Dispersion paints,Rubber and tire products,Batteries
End products
Agm batteries,Lead-acid batteries,Biscuit dough,Polyethylene pellets,Emulsion paints,Sli batteries,Car tires,Pasta,Tire treads,Lithium-ion batteries,Food colorants,Peanut butter,Rubber sheets,Pvc pipes,Acrylic paints
Steps before
Component Selection,Material Preparation,Weighing,Mixing and Compounding
Steps after
Packing,Quality Control,Product Testing,Distribution
Input ingredients
Output ingredients
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Accuracy
Maximum weighing precision
Contamination Level
Zero contamination
Automation
Control technology for problem-free manufacture
Customization
Tailor-made system concepts

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Battery Production Adaptability
Customizable system concepts

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / ERP