Automated material flow system for starch processing
Streamline the handling of powdered starches with precise dosing, mixing, and transportation solutions, ensuring consistent product quality and optimal production efficiency across various applications, from bakery goods to beverage production.
Processes and Transports Starch-Based Powder Efficiently
The ZSD from Zeppelin Systems is designed to optimize the storage, transportation, and compounding of starch-based powders, crucial for maintaining quality in applications like confectionery and infant foods. It employs an integrated system comprising rotary feeders, conveying screws, and mixers for continuous and efficient operation. Capable of handling various processes—including dosing and treatment—this equipment ensures precise material flow with automation features for seamless integration into existing production lines. Available in corrosion-resistant materials, it offers durability even in demanding food processing environments. The ZSD’s design supports energy efficiency, reducing operational costs, and aligns with industry standards for quality assurance.
Benefits
- Enhances product consistency with precise dosing and mixing capabilities.
- Minimizes operational costs through efficient energy use and reduced power consumption.
- Streamlines production with fully automated, continuous operations.
- Increases operational lifespan thanks to corrosion-resistant materials.
- Seamlessly integrates into existing production lines, improving workflow efficiency.
- Applications
- Sauces,Baked goods,Convenience foods,Infant foods,Confectionery,Energy foods for sport,Starch-based sugars,Fruit preparations,Drinks,Frozen foods,Cake batters
- End products
- Protein energy bars,Baby formula,Sponge cake batter,Fruit jam filling,Bread loaves,Frozen lasagna,Chewy candies,Instant noodle soup,Soft drinks,Glucose syrup,Cornstarch thickened gravy
- Steps before
- Ingredient Storage,Material Handling,Raw Material Preparation
- Steps after
- Ingredient Dosing,Product Blending,Packaging
- Input ingredients
- corn,wheat,potatoes,plant-based raw materials,starch-based sugars,glucose syrup,powdered starches
- Output ingredients
- thicken sauces,cake batters,fruit preparations,confectionery,infant foods,energy foods for sport,baked goods,convenience foods,frozen foods,drinks
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Automation
- Automated material flow systems
- Processing Steps
- Storage,transportation,dosing,treatment
- Material Type
- Powdered starches or derivatives
- Industry Application
- Food industry
- Compatibility with Ingredients
- Starch-based sugars
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Touchscreen / Analog
- Integration possibilities
- SCADA / ERP / MES
- Footprint customization
- Modular design available
- HMI type
- Multi-language options
- Powder handling flexibility
- Custom dosing systems