Vacuum dispersion system for laboratory applications
Achieve precise mixing and homogenization under vacuum conditions, ensuring your formulations are free from air inclusions and maintain consistent quality across various batch sizes.
Disperses and Homogenizes High-Viscosity Substances
The DISPERMAT® SC4-EX by VMA-GETZMANN is an industrial-grade dissolver designed for high-volume dispersion of high-viscosity materials across diverse industries such as agrochemicals, automotive, and pharmaceuticals. Utilizing a powerful motor optimized for variable speeds, it ensures effective dispersion and homogenization, reducing processing time and energy consumption. Its integrated vacuum system enables precise control over the dispersion process, minimizing air inclusions and ensuring product purity. With the option for explosion-proof configurations, it meets stringent ATEX standards for volatile environments. The dissolver’s stainless steel construction offers superior corrosion resistance, while its PLC-controlled system enables seamless integration into automated production lines. Easy to clean and maintain, it supports CIP processes, ensuring minimal downtime and contamination risk. Customizable configurations are available to suit specific operational requirements, with full engineering support provided for integration into existing setups.
Benefits
- Enhances product quality by ensuring uniform dispersion without air inclusions.
- Decreases energy costs with optimized motor speeds, offering up to 20% savings.
- Ensures safe operation in volatile environments with ATEX-compliant configurations.
- Facilitates seamless integration into automated lines with PLC controls, reducing manual intervention.
- Minimizes downtime through easy maintenance and cleaning processes, ensuring uninterrupted production.
- Applications
- Sealants,Cosmetics,Automotive paints,Printing inks,Carbon materials,Pharma,Conductive coatings,Spices,Architectural coatings,Batteries,Ceramics,Building materials,Agrochemicals,Wood coatings,Road markings,Food products,Coatings,Anti-friction coatings,Adhesives
- End products
- Lithium-ion battery cathodes,Herbicide formulations,Dry lubricants,Vitamin supplements,Water-based interior paints,Epoxy resin adhesives,Carbon black dispersions,Emi shielding paints,Anti-corrosion coatings,Uv-curable inkjet inks,Thermoplastic road marking paints,Pepper powder,Exterior wall plaster,Polyurethane varnishes,Car body clear coatings,Curry paste,Lip balms,Silicone sealants,Porcelain dinnerware glazes
- Steps before
- Purification,Emulsification,Pre-dispersion,Grinding,Mixing,Raw material preparation
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing,Film coating,Quality Control
- Input ingredients
- liquids,powders,granules,slurries,raw materials,color pigments,binders,solvents,adhesives,fats and oils,natural pigments,active ingredients,excipients,base coat paint,clear coat paint,latex,clay,lime,silicate,casein,emulsion,varnishes,linseed oil,acrylic,synthetic resin,water,conductive materials,ceramic pigments,technical ceramics,teflon,composite materials,silicone,polymer,carbon nanotubes,graphite,metal borates,silicates,aluminates,oxides,ceramic materials
- Output ingredients
- homogeneous mixtures,dispersions,evenly mixed slurries,stabile dispersions,finely ground pigments,color coatings,protective coatings,films,non-porous coatings,polished surfaces,emulsion paints,clear coatings,surface glazes,natural paints,ink formulations,screen printing inks,textile dyes,battery materials,adhesive bonds,sealants,nano nailments,pharmaceutical products,food additives,food supplements
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Automation
- PLC-controlled
- Control options
- CN / C / SC / PLC
- Power range
- 0.3 - 55 kW
- Product capacity
- 0.05 - 2000 litres
- Speed
- Variable
- Explosion-proof capability
- ATEX
- Vacuum capability
- Yes
- Milling speed
- Variable
- Batch size
- 0.08 - 1000 litres
- Container size
- 30 ml - 2500 litres
- Available models
- SC,SCA,SK,SK-EX,SL-C,etc.
- Container material
- Single-wall / Double-wall
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low to High
- Agglomeration risk
- High
- Machine footprint
- Varies by model
- Basket mill size
- Varies by model
- Tank size
- 30 – 2000 litres
- Discharge method
- Varies by machine
- Control panel type
- CN / C / SC / PLC
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Modular quick-change systems
- Control system
- PLC / Manual