Top loader robots for precision packaging

Optimize packaging operations with versatile robotic top loaders that achieve high-speed precision and adaptability for complex product handling tasks.

Picks and Packs with Precision and Speed

The NTL-R from Rychiger is a versatile robotic top loader equipped with four- or six-axis robots, perfect for diverse industries like pharmaceuticals and food production. Its agile design allows streamlined high-speed operations, handling up to 7,200 picks per hour. The NTL-R excels in applications including picking, packing, and palletizing, efficiently managing products ranging from test tubes to chocolate bars. With customizable grippers and integration into existing lines, it offers seamless automation, reducing operational footprint. Choose between Fanuc and Codian robots for tailored motion control, and benefit from intuitive web-based programming ensuring rapid deployment and minimal downtime.

Benefits

  • Enhances production efficiency with up to 7,200 picks per hour capability.
  • Increases operational flexibility with customizable robot configurations.
  • Minimizes integration challenges through compact design and simple programming.
  • Adapts to diverse product sizes and shapes with versatile gripper options.
  • Accelerates return on investment with rapid installation and setup.

General


Applications
Supplements,Snacks,Multi beverage,Pet food,Home supplies,Coffee,Confectionary,Cosmetics,Pharma,Janitorial supplies,In-vitro diagnostics,Baby food,Tea,Dairy products
End products
Cheese slices,Coffee pods,Mascara,Tea bags,Pet food pouches,Disinfectant wipes,Chocolate bars,Household cleaning bottles,Test tubes,Tablets,Vitamin sachets,Baby formula containers,Juice packs,Protein bars
Steps before
Sorting,Preparation,Positioning
Steps after
Packing,Sealing,Quality Assurance
Input ingredients
small products,pouches,vials,cartridges
Output ingredients
packaged products,secondary packaging
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Speed
Up to 120 picks/min
Capacity
Up to 7,200 picks/h
Size (LxWxH)
1.75 x 1.61 x 2.55 m
Weight
1,100 kg
Power Requirements
230 V/20A 60 Hz
Air Requirements
90 PSI @ 10 CFM
Automation Level
Robotic Automation
Robot Type
Four-axis or six-axis
Footprint
Small footprint
Control Unit
Connection to a higher-level control unit

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Energy efficiency
Optimized for high-speed precision
Footprint
Compact
Number of robot axes
Four-axis or six-axis
Production agility
Scalable based on robot type
Programming interface
Web-based user interface

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
1.75 x 1.61 x 2.55 m
Weight
1,100 kg
Compact Footprint
Small footprint

Custom Options


Robot Type
Four-axis / Six-axis robots
Production Scalability
Scalable production up or down
Gripper Tool Customization
Based on product size,shape,weight,properties
Integration Compatibility
Connection to higher-level control unit
Footprint
Minimized for easy integration
User Interface
Web-based interface