Production dissolver with scraper for high-viscosity products

Efficiently tackle high-viscosity material processing with this powerful dissolver equipped with an advanced scraper system, ensuring thorough mixing and homogenizing to eliminate issues of non-flowing substances in your production line. Ideal for achieving consistent quality in demanding applications.

Mixes and Disperses High-Viscosity Materials

The DISPERMAT® SC4 dissolver from VMA-GETZMANN is an advanced mixer designed for high-precision dispersion of high-viscosity materials, ideal for industries such as agrochemicals, paints, and cosmetics. It integrates seamlessly into your production line, offering customizable configurations for batch or continuous operations. The dissolver utilizes a robust motor to ensure consistent mixing, enhancing product quality. It processes capacities ranging from 30 to 600 liters with energy efficiency through optimized motor control. Available in explosion-proof models to meet ATEX standards, it also features an integrated scraper system for non-flowing substances, ensuring complete material processing. The dissolver, with its stainless steel construction, is resistant to corrosion and supports easy maintenance with its CIP system, ensuring long-term operational efficiency.

Benefits

  • Enhances product consistency through precise and uniform mixing.
  • Minimizes energy consumption with optimized motor performance.
  • Reduces operational downtime with integrated scraper technology.
  • Ensures safe operations with ATEX-compliant designs.
  • Facilitates easy, contamination-free cleaning with CIP capability.

General


Applications
Microbiology,Cosmetics,Paints and varnishes,Automotive paints,Biotechnology,Printing inks,Emulsion paints,Construction chemistry,Batteries,Electronics,Ceramics,Agrochemicals,Plastics,Food products,Pharmaceuticals,Polishing agents,Pharmacy and cosmetics,Coatings,Adhesives,Body care
End products
0,Water-based emulsion paint,Antibiotics production,Dna sequencing reagents,Ceramic tiles,Lithium-ion battery electrodes,Metallic automotive finishes,Surface polishing compounds,Moisturizing cream,Lipstick formulation,Uv-curable printing inks,High-gloss automotive paint,Pesticide formulations,Food flavor emulsions,Acrylic coatings,Protein supplements,Epoxy adhesives,Polyethylene films
Steps before
Raw material preparation,Pre-mixing,Emulsification,Milling,Filtration
Steps after
Packaging,Filling,Quality Control,Labeling,Storage
Input ingredients
powdery component,liquid component,raw materials,color pigments,conductive additives,anode and cathode materials,binders,solvent-based paints,adhesives,silicones,natural pigments,spices,food dyes,nanoparticles,active ingredients,excipients
Output ingredients
dispersed product,homogeneous distribution,slurries,screen printing inks,textile printing inks,automotive paints,battery compounds,ceramic pigments,adhesive mixtures,coatings,polishing agents,spice pastes,food supplements
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
15 – 55 kW
Product Capacity
30 – 2000 litres
Speed
100 - 1270 rpm
Torque
368 - 657 Nm
Control System
CN / C / SC / PLC
Container Capacity
200 – 1250 litres
Height Adjustment
Electric
Weight
2800 kg
Automation
PLC-controlled options
Batch vs. Continuous
Batch
Material Compatibility
High Viscosity
Scraper System
Integrated Spring Pressure
Data Recording
Graphical Indication
Power Compensation
Net Power Calibration

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
220 x 420 x 260 cm
Discharge method
Adjustable scraper system
Container size
30-2000 litres
Electrical height adjustment
Yes

Custom Options


Control panel type
CN / C / SC / PLC
Integration possibilities
USB (Wi-Fi,LAN expected in 2022)
Height adjustment
Electric
Discharge method
Scraper system
Stand type
BK5 with electric adjustment
Safety module
TÜV-certified DISPERSAFE®
Cover options
LED lighting,PT100 temperature sensor,Liquiphant level switch