Production dissolver with scraper for high-viscosity products
Efficiently tackle high-viscosity material processing with this powerful dissolver equipped with an advanced scraper system, ensuring thorough mixing and homogenizing to eliminate issues of non-flowing substances in your production line. Ideal for achieving consistent quality in demanding applications.
Mixes and Disperses High-Viscosity Materials
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is an advanced mixer designed for high-precision dispersion of high-viscosity materials, ideal for industries such as agrochemicals, paints, and cosmetics. It integrates seamlessly into your production line, offering customizable configurations for batch or continuous operations. The dissolver utilizes a robust motor to ensure consistent mixing, enhancing product quality. It processes capacities ranging from 30 to 600 liters with energy efficiency through optimized motor control. Available in explosion-proof models to meet ATEX standards, it also features an integrated scraper system for non-flowing substances, ensuring complete material processing. The dissolver, with its stainless steel construction, is resistant to corrosion and supports easy maintenance with its CIP system, ensuring long-term operational efficiency.
Benefits
- Enhances product consistency through precise and uniform mixing.
- Minimizes energy consumption with optimized motor performance.
- Reduces operational downtime with integrated scraper technology.
- Ensures safe operations with ATEX-compliant designs.
- Facilitates easy, contamination-free cleaning with CIP capability.
- Applications
- Microbiology, Cosmetics, Paints and varnishes, Automotive paints, Biotechnology, Printing inks, Emulsion paints, Construction chemistry, Batteries, Electronics, Ceramics, Agrochemicals, Plastics, Food products, Pharmaceuticals, Polishing agents, Pharmacy and cosmetics, Coatings, Adhesives, Body care
- End products
- 0, Water-based emulsion paint, Antibiotics production, Dna sequencing reagents, Ceramic tiles, Lithium-ion battery electrodes, Metallic automotive finishes, Surface polishing compounds, Moisturizing cream, Lipstick formulation, Uv-curable printing inks, High-gloss automotive paint, Pesticide formulations, Food flavor emulsions, Acrylic coatings, Protein supplements, Epoxy adhesives, Polyethylene films
- Steps before
- Raw material preparation, Pre-mixing, Emulsification, Milling, Filtration
- Steps after
- Packaging, Filling, Quality Control, Labeling, Storage
- Input ingredients
- powdery component, liquid component, raw materials, color pigments, conductive additives, anode and cathode materials, binders, solvent-based paints, adhesives, silicones, natural pigments, spices, food dyes, nanoparticles, active ingredients, excipients
- Output ingredients
- dispersed product, homogeneous distribution, slurries, screen printing inks, textile printing inks, automotive paints, battery compounds, ceramic pigments, adhesive mixtures, coatings, polishing agents, spice pastes, food supplements
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 - 1270 rpm
- Torque
- 368 - 657 Nm
- Control System
- CN / C / SC / PLC
- Container Capacity
- 200 – 1250 litres
- Height Adjustment
- Electric
- Weight
- 2800 kg
- Automation
- PLC-controlled options
- Batch vs. Continuous
- Batch
- Material Compatibility
- High Viscosity
- Scraper System
- Integrated Spring Pressure
- Data Recording
- Graphical Indication
- Power Compensation
- Net Power Calibration
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 220 x 420 x 260 cm
- Discharge method
- Adjustable scraper system
- Container size
- 30-2000 litres
- Electrical height adjustment
- Yes
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- USB (Wi-Fi, LAN expected in 2022)
- Height adjustment
- Electric
- Discharge method
- Scraper system
- Stand type
- BK5 with electric adjustment
- Safety module
- TÜV-certified DISPERSAFE®
- Cover options
- LED lighting, PT100 temperature sensor, Liquiphant level switch