Melting and mixing kettles for chocolate production
Achieve consistent melting and mixing of chocolates, butter, and jams with precise temperature control, ensuring high-quality end products like chocolate bars and fruit preserves are ready for further processing.
Melts and Mixes Ingredients for Consistent Production
The ERGO 100L and ROLL’X Melting and Mixing Kettles from Prefamac Chocolate Machines offer a seamless solution for food and confectionery industries. Designed for melting and mixing chocolate, butter, and jams, these kettles maintain consistent temperature control, ensuring high-quality production of chocolate bars, truffles, and fruit preserves. With capacities ranging from 170L to 2000L, they accommodate various batch sizes, ideal for both batch and continuous operations.
Featuring double-walled stainless steel construction and glass wool insulation, these kettles efficiently maintain heat and prevent thermal losses. The adjustable side scrapers and variable-speed agitators ensure thorough mixing, while the digital and mechanical thermostats offer precise temperature regulation for optimal product consistency.
The kettles integrate seamlessly into existing production lines, with options such as chocolate pumps, water supply connections for rapid cooling, and double-jacket piping for enhanced heat management. Prefamac provides customization support, offering platform or castor-mounted versions, specialized agitators, and a range of automation features to meet specific production needs. Designed with easy cleaning and maintenance in mind, these kettles support hygienic operations necessary for FDA and food safety compliance.
Benefits
- Ensures product consistency with precise temperature control and efficient mixing.
- Reduces energy costs with highly efficient heat retention and motor optimization.
- Adapts to various production scales with customizable capacity and configuration options.
- Simplifies integration into existing lines, with options for enhanced cooling and temperature management.
- Supports compliance with hygienic standards, facilitating maintenance and cleaning operations.
- Applications
- Chocolate,Sweets,Jam,Butter
- End products
- Chocolate truffles,Berry jams,Dark chocolate fillings,Confectionery coatings,Syrup fillings for sweets,Chocolate bars,Fruit preserves,Milk chocolate coatings,Softened butter spreads,Cocoa butter blocks
- Steps before
- Chocolate Block Breaking,Ingredient Preparation,Ingredient Loading
- Steps after
- Temperature Holding,Chocolate Molding,Cooling,Packing
- Input ingredients
- chocolate drops,chocolate blocks,chocolate flakes,butter,jam,large pieces of chocolate
- Output ingredients
- melted chocolate,melted butter,melted jam
- Market info
- Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.
- Capacity
- 170L - 5000L
- Capacity
- 800kg,1000kg,1500kg
- Voltage Range
- 380-420V 50Hz / 220-240V 60Hz
- Heating Type
- Heating resistance
- Material
- Stainless steel
- Insulation
- Glass wool
- Temperature Regulation
- Digital thermostat
- Safety Thermostat
- Mechanical
- Agitator
- Speed adjustable,side scrapers
- Mounting
- Motor mounted underneath
- Temperature Maintenance
- Chocolate,butter,jam
- Outlet Type
- Bottom and side outlets
- Piping
- Double jacket piping
- Operating panel
- Central operating panel,three-phase connection
- Optional Features
- Castors,Chocolate pump,Water supply,Giraffe belt,Pump station
- Working Mechanism
- Melting and mixing
- Batch vs. continuous operation
- Batch
- Automation Level
- Automatic / Manual
- Temperature Control
- Digital thermostat
- Mobility
- Mounted on Castors
- Temperature Maintenance
- Heating resistance
- Customizability
- Yes,with options
- Visual Checks
- Yes
- Scraping Mechanism
- Adjustable side scrapers
- Corrosive resistance (e.g. acids)
- Pearled stainless steel
- Thermal resistance
- Double-walled water housing with insulation
- Kettle size
- 170L–5000L
- Material
- Pearled stainless steel
- Tank shape
- Tubular in height
- Discharge method
- Outlet at the bottom and side
- Mobility option
- Version with castors
- Insulation type
- Glass wool insulation
- Scraper type
- Side scrapers on agitator
- Material
- Pearled stainless steel
- Mounting options
- Platform or castors
- Piping
- Double-walled fixed or flexible stainless steel
- Discharge method
- Outlet at the bottom and side
- Control panel type
- Central operating panel
- Temperature control
- Digital thermostat and additional mechanical safety thermostat
- Motor placement
- Mounted underneath the kettle
- Agitator speed
- Adjustable
- Check method
- Visual checks
- Heating method
- Heating resistance