Intermediate-scale fluid bed system for drying and granulation
Achieve precise drying and granulation with this versatile fluid bed system, perfect for pilot and intermediate-scale operations where accurate process parameter control is essential.
Processes Powders and Granules through Drying and Granulation
The QUEST FB III X•ONE from ACG is an intermediate-scale fluid bed combo system that excels in drying, granulation, and coating processes for powder and granule production. It utilizes a flexible fluidization method to optimize particle interaction, making it ideal for producing oral tablets, film-coated tablets, and various capsules. Capable of handling volumes from 12 to 55 liters, it supports pilot and batch operations with a seamless scale-up from R&D to commercial production. The system is PLC-controlled for precision and integrates easily into existing lines. Its energy-efficient design reduces consumption significantly, while 12-bar-rated inflatable seals ensure durability and operational safety. Constructed with corrosion-resistant materials, the equipment meets ATEX and FSAN certifications, ensuring compliance with global safety standards. The system’s integrated CIP features facilitate efficient and sterile cleaning, minimizing downtime. Additionally, ACG offers customization to tailor the equipment precisely to specific production needs, supported by their comprehensive engineering expertise.
Benefits
- Enhances yield and efficiency with state-of-the-art filter systems that prevent clogging.
- Lowers operational costs through energy-efficient design and reduced compressed air consumption.
- Ensures maximum safety with 12-bar pressure resistance and non-vented containment.
- Streamlines maintenance with easy access to integrated components, reducing downtime.
- Facilitates precise process control and compliance with ATEX and GAMP 5 standards.
- Applications
- Supplements,Vitamins,Fine chemicals,Nutraceuticals,Coating materials,Pharmaceuticals
- End products
- Protein powders,Softgel capsules,Vitamin c tablets,Probiotic capsules,Film-coated tablets,Fish oil capsules,Herbal supplements,Allergy medication,Oral tablets,Pain relief tablets
- Steps before
- Material Preparation,Mixing,Wet Granulation
- Steps after
- Drying,Wurster Coating,Tablet Compression,Packing
- Input ingredients
- Output ingredients
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Working volume for Top-spray granulation
- 12 l - 55 l
- Working volume for Wurster coating
- 5 l - 25 l
- Pressure resistance
- 12 bar
- Inflatable seal pressure rating
- 12 bar
- Minimum operating pressure for seals
- 4.5 bar
- Compressed Air Usage
- Lower compressed air consumption
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Good
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Drying
- Yes
- Wet Granulation
- Wurster,Top-spray,Tangential-spray
- Control panel type
- Adjustable
- Integration possibilities
- X•ONE command process control system
- Inflatable seals
- C-flanged X•ONE inflatable seals
- Pressure resistance
- 12-bar pressure shock resistant