Inline high shear mixer for low to medium viscosity liquids
Efficiently dissolve large quantities of powders into liquids under continuous processing, minimizing production time and enhancing product uniformity with advanced inline mixing technology.
Mixes and Emulsifies Liquids and Powders
The SuperFlow 1 Inline High Shear Dissolver from Limitech is engineered to tackle the challenges of consistent mixing in liquid and powder applications. This equipment excels in high-shear mixing, dispersion, and emulsification, ensuring uniformity in products such as baby food, sauces, personal care items, and dairy products. Operating on a continuous, inline basis, it incorporates direct steam injection and vacuum capabilities, enhancing its suitability for high-volume production lines. With capacities ranging from 500 to 2000 liters, the SuperFlow 1 is designed for efficiency, reducing production time and improving energy utilization through its inline mixing technology. Its robust construction includes options for stainless steel finishes, ensuring longevity and resistance to corrosion. This mixer is PLC-controlled, allowing seamless integration into existing production systems and featuring a CIP system for straightforward maintenance. Customizable features, such as the number of inlets and specialized heating options, cater to unique production demands, making it an adaptable solution for diverse industrial needs.
Benefits
- Ensures product consistency with precise emulsification and dispersion.
- Increases production efficiency with continuous inline operation.
- Lowers energy consumption through direct steam injection and optimized motor control.
- Simplifies cleaning and reduces contamination risk with integrated CIP system.
- Adapts to specific process needs with customizable configurations.
- Applications
- Personal care,Beverages,Sauces,Pet food,Confectionary,Condiments,Processed cheese,Pharma,Powder dissolving,Vegan/plant-based,Baby food,Ice cream mix,Dairy
- End products
- Steps before
- Purification,Drying,Grinding
- Steps after
- Sterilization,Packing,Cooling
- Input ingredients
- powder,dry powder,liquid,large quantities of liquid,low to medium viscosity materials
- Output ingredients
- uniform powder blends,dissolved powders,homogenized mixtures
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- Mixing Type
- High Shear Inline Mixing
- Cleaning Method
- CIP
- Vacuum System
- Yes
- Heating Options
- Direct,Indirect Heating
- Cooling Capability
- Yes
- Product Viscosity Range
- Up to 500 cp
- Product Volume
- 500,1000,2000 liters
- Frequency Inverter on Mixer
- Optional
- Manway Hatch Availability
- Yes
- Water Inlet
- Top
- Customization Options for Inlet
- Top,Bottom,Side
- Working Mechanism
- High shear inline mixing
- Integrated Steps
- Cleaning in Place,Direct Steam Injection,Emulsifying,High Shear Mixing,Homogenizing,Inline Mixing
- CIP Principles
- CIP
- Batch vs. Continuous Operation
- Inline Continuous
- Vacuum Application
- Vacuum
- Heating Options
- Direct heating,Indirect heating
- Cooling Options
- Cooling
- Customizability
- Custom number of inlets
- Capacity Range
- 500,1000,2000
- Target Viscosity
- Low to medium,under 500 cp
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade materials
- Cleanability
- CIP (Cleaning In Place)
- Corrosive resistance (e.g. acids)
- Stainless Steel 316L
- Density/particle size
- Handles powders and liquids
- Feed/Discharge Method
- INLINE vacuum suction
- Product Volume
- 500,1000,2000
- Manway Hatch
- Yes
- Water Inlet Location
- Top
- Custom Inlets Welded
- Top,bottom,or side
- Water Inlet Location
- Top
- Manway Hatch
- Yes
- Vacuum Option
- Available
- Heating Option
- Direct / Indirect
- Cooling Option
- Available
- Frequency Inverter
- On Mixer
- Funnels
- Available
- Insulation
- Available
- Custom Inlet Locations
- Top / Bottom / Side