Inline high shear mixer for low to medium viscosity liquids

Efficiently dissolve large quantities of powders into liquids under continuous processing, minimizing production time and enhancing product uniformity with advanced inline mixing technology.

Mixes and Emulsifies Liquids and Powders

The SuperFlow 1 Inline High Shear Dissolver from Limitech is engineered to tackle the challenges of consistent mixing in liquid and powder applications. This equipment excels in high-shear mixing, dispersion, and emulsification, ensuring uniformity in products such as baby food, sauces, personal care items, and dairy products. Operating on a continuous, inline basis, it incorporates direct steam injection and vacuum capabilities, enhancing its suitability for high-volume production lines. With capacities ranging from 500 to 2000 liters, the SuperFlow 1 is designed for efficiency, reducing production time and improving energy utilization through its inline mixing technology. Its robust construction includes options for stainless steel finishes, ensuring longevity and resistance to corrosion. This mixer is PLC-controlled, allowing seamless integration into existing production systems and featuring a CIP system for straightforward maintenance. Customizable features, such as the number of inlets and specialized heating options, cater to unique production demands, making it an adaptable solution for diverse industrial needs.

Benefits

  • Ensures product consistency with precise emulsification and dispersion.
  • Increases production efficiency with continuous inline operation.
  • Lowers energy consumption through direct steam injection and optimized motor control.
  • Simplifies cleaning and reduces contamination risk with integrated CIP system.
  • Adapts to specific process needs with customizable configurations.

General


Applications
Personal care,Beverages,Sauces,Pet food,Confectionary,Condiments,Processed cheese,Pharma,Powder dissolving,Vegan/plant-based,Baby food,Ice cream mix,Dairy
End products
Steps before
Purification,Drying,Grinding
Steps after
Sterilization,Packing,Cooling
Input ingredients
powder,dry powder,liquid,large quantities of liquid,low to medium viscosity materials
Output ingredients
uniform powder blends,dissolved powders,homogenized mixtures
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


Mixing Type
High Shear Inline Mixing
Cleaning Method
CIP
Vacuum System
Yes
Heating Options
Direct,Indirect Heating
Cooling Capability
Yes
Product Viscosity Range
Up to 500 cp
Product Volume
500,1000,2000 liters
Frequency Inverter on Mixer
Optional
Manway Hatch Availability
Yes
Water Inlet
Top
Customization Options for Inlet
Top,Bottom,Side

Operating Characteristics


Working Mechanism
High shear inline mixing
Integrated Steps
Cleaning in Place,Direct Steam Injection,Emulsifying,High Shear Mixing,Homogenizing,Inline Mixing
CIP Principles
CIP
Batch vs. Continuous Operation
Inline Continuous
Vacuum Application
Vacuum
Heating Options
Direct heating,Indirect heating
Cooling Options
Cooling
Customizability
Custom number of inlets
Capacity Range
500,1000,2000
Target Viscosity
Low to medium,under 500 cp

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Food-grade materials
Cleanability
CIP (Cleaning In Place)
Corrosive resistance (e.g. acids)
Stainless Steel 316L
Density/particle size
Handles powders and liquids

Physical Characteristics


Feed/Discharge Method
INLINE vacuum suction
Product Volume
500,1000,2000
Manway Hatch
Yes
Water Inlet Location
Top
Custom Inlets Welded
Top,bottom,or side

Custom Options


Water Inlet Location
Top
Manway Hatch
Yes
Vacuum Option
Available
Heating Option
Direct / Indirect
Cooling Option
Available
Frequency Inverter
On Mixer
Funnels
Available
Insulation
Available
Custom Inlet Locations
Top / Bottom / Side