Industrial homogenizer for dairy and beverage applications

Enhance product quality and reduce operational costs with a high-efficiency homogenizer, capable of handling a wide range of viscosities for both aseptic and non-aseptic products in food and beverage production.

Homogenizes and Emulsifies Liquid Food Products

The Tetra Pak Homogenizer 30G and 25G are engineered-to-order high-pressure homogenizers designed for producers in the food, dairy, and beverage industries. These homogenizers are renowned for their precision hydraulic system, ensuring a constant and optimal gap for superior product consistency and quality. They are adept at homogenizing both low and high viscosity products, from pasteurized milk to viscous sauces and gravies. With a processing capacity reaching up to 18,900 liters per hour, these units are suited for high-speed, continuous operations, effectively integrating into automated processing lines with their PLC-controlled systems.

Energy efficiency is a core feature, as these homogenizers operate at a lower percentage of maximum capacity, thereby reducing energy consumption and prolonging service intervals. Constructed from wear-resistant materials and featuring turnable components, they promise reduced maintenance costs and increased operational longevity, with a notable 10-year warranty against cracks on the pump block. These units are available with a variety of material options to meet specific corrosion resistance requirements, ensuring compatibility with diverse products and production environments. Additionally, their unique design supports easy inspection and maintenance with larger viewing windows, enabling seamless integration into existing production setups with minimal downtime.

Benefits

  • Ensures product quality while lowering costs per liter with precise homogenizing efficiency.
  • Maximizes production uptime and reduces maintenance expenses due to extended service intervals and durable materials.
  • Handles a diverse range of products, enabling versatility on a single machine to streamline operations.
  • Energy-efficient design decreases operational costs through optimized motor control and lower capacity usage.
  • Supports automated, high-speed processing for increased productivity and integration with existing production lines.

General


Applications
Cream,Sauces,Cheese,Dairy,Food,Ice cream,Fruit juices,Still drinks,Purées,Tomato preparations,Gravies,Plant-based products,Condensed milk,Concentrates,Juice,Nectar,Yoghurt,Dressings,Mayonnaise
End products
Uht milk,Sweetened condensed milk,Apple juice,Orange juice,Gravy for roast beef,Esl milk,Greek yogurt,Mango pulp,Plant-based milk alternatives,Pasteurized milk,Tomato sauce,Ranch dressing,Ice cream mix,Bechamel sauce
Steps before
Emulsification,Pumping,Mixing
Steps after
Sterilization,Filling,Packaging
Input ingredients
pasteurized milk,UHT milk,cream,yoghurt,condensed milk,ice cream mix,fruit juices,concentrates,purées,tomato preparations,dressings,mayonnaise,sauces,gravies
Output ingredients
homogenized pasteurized milk,homogenized UHT milk,homogenized cream,homogenized yoghurt,homogenized condensed milk,homogenized ice cream mix,homogenized fruit juices,homogenized concentrates,homogenized purées,homogenized tomato preparations,homogenized dressings,homogenized mayonnaise,homogenized sauces,homogenized gravies
Market info
Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.

Technical Specifications


Capacity
9000 l/h (25G)
Capacity
18,900 l/h (30G)
Product Viscosity Handling
Up to 2,000 cP
Homogenizing Efficiency
Higher than competitor solutions
Wear Parts Design
Turnable forcer and seat
Service Interval
Up to double production time
Operational Cost
Lowest cost per litre
Inspection Window
Bigger windows for easier inspection
Seal Design
Unique pushing seal design
Valves Type
Unique TD and mushroom valves
Hydraulic System
Precise hydraulic system
Frequency Converter
Yes
Pump Block Warranty
10-year warranty against cracks

Operating Characteristics


High homogenizer uptime
Lowest cost per litre
Product range capability
Low and high viscosity products
Operational efficiency
High homogenizing efficiency
Changeover capability
Aseptic and non-aseptic products
Service intervals
Long service intervals
Material wear resistance
Wear-resistant materials
Automation level
Frequency converter and hydraulic system
Cleaning method
Without stopping production

Material Compatibility


Cleanability
CIP / SIP compatible
Corrosive resistance (e.g. acids)
Yes,wear-resistant materials
Abrasion resistance
High,due to wear-resistant materials

Product type Characteristics


Product Range
Milk,juices,cream,yoghurt,sauces,ice cream mix

Physical Characteristics


Machine Capacity
9000 l/h (25G),18,900 l/h (30G)
Handle Range of Products
Low to high viscous products
Production Capability
Aseptic and non-aseptic emulsions and suspensions
Turnable Parts
Turnable forcer and seat
Hydraulic System
Precise hydraulic system
Frequency Converter
Enables operation at various capacities
Seal Design
Handles both aseptic and non-aseptic products

Custom Options


Control Panel Type
PLC / HMI
Integration Possibilities
PLC / SCADA / IoT
Frequency Converter
Variable Speed Control
Hydraulic System
Precise Regulation
Turnable Wear Parts
Double Lifetime