Industrial dissolver for liquid-solid mixing applications
Optimize your production line with an industrial dissolver that ensures quick and efficient incorporation of solids into liquids, creating stable emulsions and dispersions with precise control.
Mixes, Dissolves, and Emulsifies Food Products
The ASA and ASA-R Dissolvers from Soren are designed to efficiently mix, dissolve, and emulsify diverse food products. With the innovative placement of the impeller’s shaft drive on the upper side of the tank, these dissolvers eliminate leakage issues and reduce noise, allowing smooth operation. The specialized impeller design creates a liquid vortex, facilitating thorough mixing and dispersion of ingredients. Ideal for food and beverage manufacturers, these dissolvers accommodate a range of applications, including bakery products, sauces, and gravies, producing end-products like sponge cakes and marinara sauce.
Built with AISI 316 stainless steel in product-contact areas, and optional AISI 304 outer jackets, these units ensure robustness and chemical resistance. The dissolvers offer a heat exchange jacket for media circulation up to 5 bar, enhancing their adaptability to various processing environments. The comprehensive integration with processing lines, coupled with batch or continuous operation modes, augments their versatility in production settings. Additionally, the optional mineral wool insulation aids in maintaining process temperatures, contributing to energy efficiency. Their user-friendly design includes CIP sprayballs for effective cleaning and maintenance.
Benefits
- Ensures consistent product quality with precise mixing and emulsification.
- Minimizes operational noise and leakage, enhancing work environment safety.
- Increases process efficiency with continuous ingredient circulation.
- Adaptable to diverse processing needs with batch or continuous operations.
- Simplifies maintenance with integrated CIP system for quick cleaning.
- Applications
- Jellies,Chocolate syrup,Sauces,Pie filling,Icings,Ice cream mixes,Gravies,Coffee whiteners,Candies,Puddings,Bakery products,Salad dressing,Marmalades,Yeast slurries
- End products
- Caesar dressing,Cherry pie filling,Non-dairy creamer,Strawberry jelly,Orange marmalade,Active dry yeast slurry,Rice pudding,Beef gravy,Toffee candies,Dark chocolate sauce,Fondant icing,Vanilla ice cream base,Marinara sauce,Sponge cakes
- Steps before
- Grinding,Emulsification,Ingredient Preparation,Weighing
- Steps after
- Sterilization,Packing,Quality Control,Storage
- Input ingredients
- dry solids,semi-solids,plasticised fats,oils,water,warm water,liquid product
- Output ingredients
- stable suspension,loose emulsion,finely divided particles
- Market info
- Product contact surfaces material
- AISI 316 St. Steel
- Internal surface finish
- N° 4 polish
- External surface finish
- 2B
- Heat exchange jacket pressure
- Up to 5 bar
- Insulation material
- Mineral wool,50 mm thick
- Outer jacket material
- AISI 304 St. Steel
- Shaft drive position
- Upper side of tank
- Design feature
- Special impeller for recirculation
- Working mechanism
- Impeller-driven vortex mixing
- Integrated steps
- Mixing,dissolving,dispersing
- CIP principles
- Available with CIP sprayballs
- Batch vs. inline flow
- Batch operation
- Automation level
- Manual / PLC
- Energy efficiency
- Optimized with recirculation
- Cleaning method
- CIP / Manual
- Corrosive resistance (e.g. acids)
- AISI 316 St. Steel
- Heat sensitivity
- Yes
- Viscosity
- Low to High
- Tank shape
- Flat top with manway (dome for ASA-R)
- Material
- AISI 316 St. Steel (Product contact surfaces)
- Insulation
- Mineral wool,50 mm thick (option)
- Outer jacket material
- AISI 304 St. Steel (option)
- Control panel type
- PLC / HMI
- Impeller shaft position
- Upper side of the tank
- Insulation material
- Mineral wool,50 mm thick (option)
- Outer jacket material
- AISI 304 St. Steel (option)
- Heat exchange jacket
- For media circulation up to 5 bar (option)
- Spray balls
- CIP integration