Industrial chocolate flaking solution
Optimize your confectionery production with high-speed flaking technology, ensuring perfect chocolate shavings and cocoa butter flakes for seamless integration into your dessert and pastry creations.
Flakes Chocolate, Cocoa Butter, and Fats Efficiently
Prefamac’s Turbo Block Flakers are engineered for precision confectionery production. These machines efficiently transform solid chocolate, cocoa butter, and fat blocks into uniformly flaked products, ideal for decorative and ingredient purposes in confectionery and bakery sectors. The Turbo Block Flaker operates at industrial speeds, handling up to 200 kg of chocolate per hour and flaking fat or cocoa butter at 25 kg every 3.5 minutes. It integrates seamlessly with conveyor systems for streamlined operation and features adjustable motor speeds and interchangeable blades to produce varied flake sizes. Constructed with stainless steel, it ensures durability against intensive use and features ergonomic loading for improved safety and efficiency. Automatic operation and adjustable control settings make these machines a versatile addition to any high-volume chocolate production line, optimizing material handling and reducing operational time. Optional customizations allow for tailored machine setup to meet specific production needs.
Benefits
- Increases production efficiency with high-speed flaking, processing up to 200 kg of chocolate per hour.
- Enhances product flexibility by offering adjustable flake sizes for diverse decorative and ingredient applications.
- Improves workplace safety and ergonomics through easy loading and unloading at optimal working heights.
- Minimizes maintenance downtime thanks to a robust stainless steel construction and automatic cleaning features.
- Integrates easily with existing production lines, allowing for seamless operation with conveyor systems.
- Applications
- Cocoa butter,Bakery,Confectionery,Fats,Sweets,Chocolate
- End products
- Cocoa butter flakes for skincare products,Bakery chocolate chips,Chocolate curls for garnishing desserts,Chocolate shavings for cake decoration,Confectionery toppings,Butter flakes for pastry layers,Sweet coatings for truffles
- Steps before
- Block Preparation,Chocolate Melting,Cocoa Butter Melting,Fat Melting,Block Cooling
- Steps after
- Flake Collection,Flake Packaging,Chocolate Coating,Flake Decoration,Cooling,Flake Melting
- Input ingredients
- chocolate blocks,cocoa butter blocks,fat blocks,animal fats,vegetable fats
- Output ingredients
- chocolate flakes,cocoa butter flakes,fat flakes
- Market info
- Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.
- Speed
- 200 kg/h for chocolate,20-25 kg/3.5 min for fats
- Capacity
- 40 kg chocolate blocks or 8 x 5 kg blocks
- Automation
- Completely automatic,with automatic and accelerated return
- Material
- Stainless steel construction
- Electricity
- 400V 3ph 50Hz / 220V 3ph 60Hz
- Thickness Control
- Adjustable motor speed for different flake thickness
- Dimension of machine
- Height of 1 meter for block input
- Ergonomics
- Roller system for loading heavy blocks
- Safety features
- Transparent cover,lifting eyes for blade adjustment
- Flake length
- Adjustable by blades
- Motor control
- Potentiometer for speed regulation
- Flaking speed
- 200 kg/h
- Block flaking time
- 9 minutes
- Automation level
- Fully Automatic
- Return time
- 2 minutes
- Motor speed regulation
- Potentiometer-controlled
- Conveyor integration
- Compatible with Prefamac / GIRAFFE
- Flake thickness and length adjustment
- Adjustable
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- High
- Biological compatibility
- Yes
- Abrasion resistance
- Yes
- Density/particle size
- Variable
- Machine Footprint
- Compact
- Construction Material
- Stainless steel,slightly pearled
- Feed Method
- Roller system for heavy blocks
- Discharge Method
- Anti-static collection bins
- Blade Options
- Various lengths and thicknesses
- Control Panel Type
- Central control panel
- Safety Features
- Transparent cover
- Ergonomics
- Lifting eyes for blade movement
- Control panel type
- Central control panel,three-phase execution 50 or 60Hz
- Integration possibilities
- Integration with Prefamac or GIRAFFE conveyor belt
- Blade types
- Various blades for decorative or melting flakes
- Motor speed regulation
- Speed of motors regulated by potentiometers
- Return adjustment
- Return adjustment to specific dimensions
- Combined Control
- With Prefamac conveyor belt or cooling tunnel