High-shear mixer for large-scale pharmaceutical production

Optimize your granulation process with an advanced high-shear mixer, designed for consistency and efficiency in mixing pharmaceutical powders and nutraceuticals, ensuring uniform particle distribution in large production batches.

Mixes and Granulates Pharmaceutical Powders

The HSM 1200 High-Shear Mixer from ACG is a critical component for pharmaceutical and nutraceutical manufacturers focusing on efficient granulation and mixing. Designed to handle large production batches, this mixer is known for its superior centrifugal force achieved through a Z-shaped impeller and multi-blade chopper. It ensures uniform binder distribution and optimal particle-size distribution, especially valuable in producing effervescent tablets and protein powders.

Operating with a working volume ranging from 360 to 960 liters, it seamlessly integrates into granulation trains or functions independently, offering flexibility in production lines. Its PLC-controlled system promotes batch operations and high-speed processing, ensuring consistent output. The HSM 1200 reduces energy consumption via optimized motor control and enhances wash-in-place efficiency with integrated cleaning nozzles for swift and dust-free maintenance.

Constructed to adhere to GMP compliance with an ergonomic design, it offers the advantage of easy access for operation and maintenance. With multiple systems for charging and discharging and a highly efficient vent air filtration, the machine supports smooth and uncontaminated processing cycles. Configurations are available to meet your specific operational demands, backed by ACG’s expertise from handling over 1,000 formulations.

Benefits

  • Enhances production efficiency with quick, dust-free material transfer.
  • Optimizes particle-size distribution for consistent product quality.
  • Reduces cleaning time with integrated wash-in-place features.
  • Supports GMP compliance with an ergonomic, accessible design.
  • Adapts to batch or large-scale operations for flexible manufacturing.

General


Applications
Nutraceuticals,Pharmaceutical powder,Supplements,Pharmaceutical tablets
End products
Protein powders,Herbal supplement powders,Vitamin c tablets,Calcium supplements,Over-the-counter analgesic tablets,Amino acid tablets,Multivitamin tablets,Effervescent tablets
Steps before
Formulation Development,Material Loading
Steps after
Tablet Compression,Drying,Coating,Packing
Input ingredients
raw materials,wet granulation compounds
Output ingredients
granulated product,mixed formulation
Market info
ACG World is known for its expertise in manufacturing pharmaceutical and nutraceutical processing and packaging machinery, offering innovative equipment solutions and maintaining a strong reputation for quality and reliability in the global market.

Technical Specifications


Working volume
Min 360 l - Max 960 l*
Model size / Capacity
HSM 1200
Model size / Capacity
HSM 150
Model size / Capacity
HSM 300
Model size / Capacity
HSM 400
Model size / Capacity
HSM 600
Model size / Capacity
HSM 800
Impeller type
Z-shaped impeller
Chopper type
Multi-blade chopper
Vent air filtration system
High-efficiency
Cleaning method
Wash-in-place (WIP)
Integrated cleaning nozzles
Product bowl and discharge

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Integrated with PLC/SCADA
CIP/SIP
Wash-in-place (WIP)
Cleaning method
Integrated cleaning nozzles

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Product bowl design
Ergonomic
Access platform position
Perfectly positioned
Impeller type
Z-shaped
Chopper blade type
Multi-blade
Vent air filtration system
Integrated
Cleaning nozzles
Integrated
Working volume
360 l - 960 l

Custom Options


Control panel type
HMI / PLC
Integration possibilities
Standalone/Granulation train integration
Impeller type
Z-shaped impeller
Chopper type
Multi-blade chopper
Cleaning system
Integrated cleaning nozzles
Ventilation system
Efficient vent air filtration