Flexible chocolate moulding line for limited space production
Optimize your production line with a versatile moulding system designed for flexible configurations in limited spaces, seamlessly transitioning from simple to advanced chocolate and confectionery applications with minimal changeover time.
Forms and Moulds Diverse Chocolate Products
The Jensen Moulding Line from Aasted offers unparalleled flexibility in chocolate and confectionery manufacturing. This line excels in producing various chocolate formats, such as tablets, pralines, and filled chocolates like nougat and caramel. Constructed from high-quality, pre-constructed modular units, it adapts seamlessly to your production needs and space constraints, accommodating capacities from 200 to 2,200 kg/hour. Its innovative design, including options like the patented FrozenCone® module, enhances product variety by creating precise cold-pressed shells.
Integrated into your production line, the Jensen Moulding Line allows for automated, continuous operation with its user-friendly HMI and low-noise drive system. Its strategic use of energy-efficient components optimizes performance while reducing consumption. The modular nature enables easy configuration, expansion, and includes facilities for in-process maintenance, minimizing downtime during changeovers.
Available in configurations suited for varying production scales, such as the Jensen Compact, it requires minimal operator intervention for smaller-scale operations, while still delivering high-quality, consistent outputs. Customizable with numerous add-on features, the Jensen Line supports comprehensive solutions for diverse product requirements in the chocolate and confectionery industries.
Benefits
- Enhances production flexibility with modular design tailored to specific space and product requirements.
- Increases product variety with innovative modules like FrozenCone® for precise shell formation.
- Minimizes downtime through quick, in-process maintenance and reduced changeover times.
- Optimizes energy efficiency with low-noise, energy-saving drive systems.
- Elevates product consistency and quality with automated, continuous operation.
- Applications
- Snacks,Bakery,Confectionery,Sweets,Chocolate
- End products
- Cold-pressed chocolate shells,Chocolate tablets,Chocolate with wafer centers,Pralines,Chocolate bars with inclusions,Chocolate eggs with surprises,Caramel-filled chocolates,Nougat-filled chocolates,Chocolate with biscuit centers
- Steps before
- Mixing,Heating,Confection preparation
- Steps after
- Cooling,Packing,Quality inspection
- Input ingredients
- chocolate,fillings,inclusions,nougat,caramel,biscuits,wafers
- Output ingredients
- moulded chocolate articles,solid products,tablets,pralines,shells,surprise eggs,bars,frozen shells
- Market info
- Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.
- Capacity
- 200–2200 kg/hour
- Changeover time
- Reduced
- Automation
- Easy interactive HMI
- Mould size
- 700x18"
- Production facility height
- Low floor-to-ceiling
- Automation level
- HMI Interactive / PLC Controlled
- Changeover time
- Reduced
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- Possible to produce while cleaning
- Load capacity
- 200 – 2,200 kg/h
- Production flexibility
- High Mix Configurations
- Compact design
- Adaptable to low floor-to-ceiling height
- Modular concept
- Expandable with pre-constructed modules
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Chocolate needs controlled temperature
- Foaming
- Aeration for specific products
- Inclusions handling
- Wafer,biscuit,nuts
- Product type
- Solid molds,shells,filled articles
- Compact footprint
- Designed for low floor-to-ceiling height production facilities
- Modular design
- Built-up by pre-constructed high quality modules
- Production capacity
- 200 – 2,200 kg/hour
- Mould size
- 700x18"
- Control panel type
- Interactive HMI
- Discharge method
- Open or coherent line options
- Noise level
- Low noise driving system
- Modular Design
- Pre-constructed high quality modules
- Compact Footprint
- Low floor-to-ceiling height adaptable
- Control Panel Type
- Easy interactive HMI
- Integration Possibilities
- Add-on equipment (depositors,wafer cutters,mould heaters)
- Flexibility
- Multiple configurations with cross conveyor
- Personalization Features
- FrozenCone® and ChocoAssort™ modules
- Capacity Range
- 200 – 2,200 kg/hour