Dust-tight dispenser for metal detector test tablets
Ensure seamless integration of test tablets in high-containment environments with a dust-tight insertion system, designed for precision and safety in pharmaceutical tablet and capsule production lines.

Injects and Contains Tablets and Capsules Safely
The KT2010 from Krämer AG is a dust-tight tablet insertion system specifically designed for high containment applications. This system allows for manual insertion of test tablets into pharmaceutical production lines without breaching containment, ensuring no dust escapes. Integrated using dust-tight Tri-Clamp connections, it sits seamlessly between dedusters and metal detectors, like Ceia and Lock, for efficient operation. The KT2010 is perfectly suited for processing pharmaceutical tablets, capsules, and effervescent tablets, such as aspirin, vitamin C, and multivitamins, in high-speed continuous operations. Its robust construction features product-contacting parts made from AISI 316L stainless steel, while offering both dust-tight (DT/HC) and wash-in-place (WIP) versions. The high containment design is suitable for OEB5 applications, maintaining operator safety with exposure levels under 0.1 μg/m³. With explosion protection per ATEX 94/9/EG standards, it is ideal for environments requiring stringent safety compliance. Additionally, it ensures GMP compliance, supporting validation documentation and material certification, and is customizable for processing various tablet and capsule sizes.
Benefits
- Ensures safe and contamination-free operation by maintaining a dust-tight insertion process.
- Enhances operator safety in hazardous environments with high containment levels up to OEB5.
- Integrates seamlessly with existing production lines to minimize setup time and downtime.
- Supports high-speed manufacturing with conveying speeds up to 10,300,000 mini/micro tablets per hour.
- Complies with GMP standards to meet stringent pharmaceutical production requirements.
- Applications
- Nutraceuticals,Capsules,Pharmaceutical tablets,Effervescent tablets
- End products
- Gelatin capsules,Herbal supplement capsules,Fish oil capsules,Vitamin c effervescent tablets,Multivitamin tablets,Aspirin tablets,Paracetamol tablets
- Steps before
- Metal Detection,Tablet Production,Capsule Filling
- Steps after
- Dedusting,Polishing,Packaging,Coating
- Input ingredients
- test tablets,metal detector tablets,mini/micro-tablets,effervescent tablets,capsules
- Output ingredients
- injected test tablets,contained tablets
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Product contacting parts
- AISI 316L,PET-G
- Weight
- 2 kg
- Product inlet
- ISO DN 50,2.5",3" tri-clamp
- Product outlet
- ISO DN 50,2.5",3" tri-clamp
- Processing of tablets
- Ø3-35 mm
- Processing of mini/micro-tablets
- Ø1.5-3 mm
- Processing of effervescent tablets
- Ø25-35 mm
- Processing of capsules
- Nr. 4-00
- Conveying speed mini/micro-tablets <Ø2.5 mm
- 10'300'000 tabs/h
- Conveying speed tablet Ø5 mm
- 6'300'000 tabs/h
- Conveying speed tablet Ø13 mm
- 574'000 tabs/h
- Conveying speed tablet Ø20 mm
- 240'000 tabs/h
- Conveying speed tablet Ø25 mm
- 95'000 tabs/h
- Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
- 770'000 tabs/h
- Conveying speed capsule size Nr. 4
- 300'000 caps/h
- Conveying speed capsule size Nr. 3
- 300'000 caps/h
- Conveying speed capsule size Nr. 2
- 300'000 caps/h
- Conveying speed capsule size Nr. 1
- 300'000 caps/h
- Conveying speed capsule size Nr. 0
- 300'000 caps/h
- Conveying speed capsule size Nr. 00
- 250'000 caps/h
- Water consumption
- Ø6/4mm,16 l/min (p=2 bar)
- Explosion protection
- ATEX 94/9/EG II 2D/- Db 140 °C
- Working Mechanism
- Injection of test tablets
- Containment Method
- Dust-tight
- Assembly Type
- Tri-Clamp connections
- Operation Type
- Manual Insertion
- Compatibility with Metal Detectors
- Ceia and Lock
- Automation Level
- Manual (with option WIP manual/auto)
- CIP/SIP
- Wash-In-Place (WIP) version available
- Batch vs. Continuous Operation
- Batch (insertion of test tablets)
- Dust-tight compatibility
- Yes
- High containment
- OEB4 to OEB5
- Resistance to corrosion
- AISI 316L
- Cleanability
- WIP (Wash-In-Place)
- Tablet Processing Range
- Ø3-35 mm
- Mini/Micro-Tablet Processing Range
- Ø1.5-3 mm
- Effervescent Tablet Processing Range
- Ø25-35 mm
- Capsule Processing Size
- Nr. 4-00
- Conveying Speed for Mini/Micro-Tablets
- <Ø2.5 mm 10,300,000 tabs/h
- Conveying Speed for Tablet Ø5 mm
- 6,300,000 tabs/h
- Conveying Speed for Tablet Ø13 mm
- 574,000 tabs/h
- Conveying Speed for Tablet Ø20 mm
- 240,000 tabs/h
- Conveying Speed for Tablet Ø25 mm
- 95,000 tabs/h
- Conveying Speed for Oblong Tablet
- 770,000 tabs/h
- Conveying Speed for Capsule Size Nr. 4
- 300,000 caps/h
- Conveying Speed for Capsule Size Nr. 3
- 300,000 caps/h
- Conveying Speed for Capsule Size Nr. 2
- 300,000 caps/h
- Conveying Speed for Capsule Size Nr. 1
- 300,000 caps/h
- Conveying Speed for Capsule Size Nr. 0
- 300,000 caps/h
- Conveying Speed for Capsule Size Nr. 00
- 250,000 caps/h
- GMP Compliance
- Yes
- ATEX Certification
- ATEX 94/9/EG II 2D/- Db 140 °C
- OEL Level
- OEB 5
- Machine Weight
- 2 kg
- Construction Material
- AISI 316L,PET-G
- Product Inlet Connection Size
- ISO DN 50,2.5",3" tri-clamp
- Product Outlet Connection Size
- ISO DN 50,2.5",3" tri-clamp
- Containment Type
- Dust-tight/High-Containment
- Assembly type
- Dust-tight Tri-Clamp
- Containment version
- DT/HC (dust-tight),WIP (Wash-In-Place)
- Product connectivity
- ISO DN 50,2.5",3" tri-clamp
- Metal detector compatibility
- Ceia and Lock
- Conveying options
- Various tablet and capsule sizes
- Enclosure rating
- High-Containment for OEB5
- Tablet processing size
- Ø3-35 mm
- Capsule processing size
- Nr. 4-00