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Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

Dyes lend color to the things we consume. The foods we eat, the clothes we wear, and even the keyrings that separate your bunch all have a splash of dye added. Historically, colors were extracted from the natural world, but that process has been replaced by processing technology. Dye manufacturing equipment produces colors that are high in definition and consistency.

A hammer mill crushes aggregate material into smaller pieces; the most common applications can be found in food, chemical, plastic and cosmetic industries.


<h2>Grinding, mixing and homogenization in one single process</h2>
The Mikro Pulverizer MP from Hosokawa Alpine is a hammer mill for the gradual crushing of soft to medium-hard products. This unit comes with three operations such as grinding, mixing and homogenization.

Easy to clean and maintain, the MikroPulverizer MP grinds, mixes and homogenizes in one single processing step. The system is well-proven in combined grinding and drying systems, as well as in cryogenic and inert gas systems.

Different rotors, liners, screens and grinding elements are available for a wide range of applications and products, e.g. carbon black, iron oxide, casein, melamine, sugar, urea, etc.

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Hammer mill

Jet mills are frequently used in the pharmaceutical industry and also for the production of fine-grade chemicals. Jet milling uses highly compressed air or other gasses to reduce particles into powders with dimensions as small as one micron across.


<h2>Milling with high purity and minimal contamination</h2>
The Spiral Jet Mill - AS Aeroplex from Hosokawa Alpine is used to manufacture fine-grade chemicals for ultrafine size reduction of dry materials with a crystalline structure up to a Mohs hardness of 3.

Because it has no rotating components, there are consequently no bearings and shaft seals, and thus no lubricants are used. Contamination from these sources is therefore impossible.

This device is frequently used in the pharmaceutical industry to manufacture fine-grade chemicals, to create polymer powders for the plastics industry, adhesives, cosmetics, paint and ink compounds, pharmaceuticals, and more.

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Spiral jet mill

Fluidized bed opposed jet mills rely purely on particle-to-particle attrition in the center of a fluidized bed of material; this is achieved by focusing in compressed gas nozzles into the milling chamber which accelerates the particles to produce collisions where energy is released causing particle breakdown.


<h2>Maximum fineness with the highest product purity</h2>
The Fluidized Bed Opposed Jet Mill AFG from Hosokawa Alpine is used for manufacturing powders with a steep particle size distribution and sharp top size limitation in the range &lt; 5 µm to 200 µm; maximum fineness values at maximum product purity. Such particle sizes can only be obtained in connection with an air classifying step. Fluidized bed opposed jet mills are equipped with a dynamic deflector-wheel classifier.

Even difficult products can be processed efficiently with the AFG jet mills. Heat-sensitive materials such as toner, resin, wax, fat, ion exchangers, plant protectors, dyestuffs, and pigments; highly pure materials where the requirement is contamination-free processing such as fluorescent powders, silica gel, silica, special metals, ceramic raw materials, pharmaceuticals.

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Fluidized bed opposed jet mills

Silos, hoppers, bins, and other containers can build up a layer of powdered product on the internal walls. A mechanical shock is required to dislodge this layer for processing. Difficult to discharge materials may also need a shock to improve the flow.


<h2>Remove material build-up on sidewalls with air shocks</h2>
Air Shocking Hammer (ASH) from GVF Impianti helps remove layering of powdered material on the internal walls of silos, bins, and hoppers. It delivers an impact comparable to that of a hammer to remove the layered material. The ASH System is preferred to the normal vibration equipment because it does not unnecessarily stress the welded joints of the bin. It has very low air consumption and is virtually maintenance-free. ASH systems are used to improve the flow of difficult-to-discharge materials. They are suitable for silos, hoppers, and bins containing powders. They are also used to completely remove the product from the vessel when switching products.

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Airshocking hammer

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Dye milling

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Hammer mill

Spiral jet mill

Fluidized bed opposed jet mills

Airshocking hammer

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