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Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

From Asia to America, different forms of puffed rice bars - or as known as Rice Krispies - are enjoyed in diverse forms. Puffed rice bars or popped rice bars are made of puffed rice, sugar (or sweetener that works as a binder), additional flavorings such as vanilla or chocolate, and perhaps different sorts of grains and nuts.

Rice crispies

<span style="font-weight: 400;">Bringing together a wide range of process machinery to develop a production line for sponge-based products like swiss rolls, layer cakes and family cakes is complex and expensive. Complete “turnkey” production systems with complete automation offer a time and money saving solution to small through to large scale bakery production environments.</span>


<h2>Turnkey multi product lines for sponge-based baking</h2>
<span style="font-weight: 400;">Tonelli has a hard-earned worldwide reputation for bakery and confectionery machinery. They have used their class-leading experience to bring to develop complete, fully automated production lines that allow new sponge-based products to be brought to market more quickly and efficiently than has previously been possible.</span>

<span style="font-weight: 400;">Tonelli production lines provide a turnkey solution to the entire baking process, including ingredients mixing (and production of batters and creams), depositing, rolling, layering, cutting and more.</span>

<span style="font-weight: 400;">A wide variety of final packing options can be made available to allow the complete automation of every part of the production process.</span>

<span style="font-weight: 400;">All components and process stations are completely integrated and designed to offer the most efficient production path possible for your given product requirements.</span>

<span style="font-weight: 400;">Production volumes can be from as low as 250 kg per hour up to 1,600 kg per hour, allowing you to choose the optimum performance for your production needs.</span>

<span style="font-weight: 400;">The highest quality of components and construction methods is used throughout, to ensure a production line that is reliable, efficient and easy to clean and maintain.</span>

Line for sponge cakes production

<span style="font-weight: 400;">The production of creams, sauces, ragouts, ready-to-bake, and similar products require combinations of mixing, heating and cooling, necessitating several pieces of equipment. By combining temperature treatments and mixing processes in one machine, cost can be reduced and efficiency increased, all while maintaining excellent product quality.</span>


<h2>Combined mixing and thermal treatment system for a wide range of products</h2>
<span style="font-weight: 400;">Tonelli has used it’s well-known industry experience to bring together cutting-edge mixing and thermal treatment processes in one unit - the Tonelli CombiTherMix.</span>

<span style="font-weight: 400;">The CombiTherMix features a centrifugal homogenizer that offers 3 different types of rotating impeller, allowing you to achieve the optimal results for your product.</span>

<span style="font-weight: 400;">Integral scrapers and interchangeable mixing tools make this a fully flexible machine able to handle recipes from delicate sauces to hearty ragouts, or robust pâtés.</span>

<span style="font-weight: 400;">The CombiTherMix features a host of cooking options including saturated steam, food-grade steam injection, and hard vacuum treatments. For cooling and freezing it has the facility to use pumped iced water or liquid nitrogen. All are available in the same single unit, saving you money over having multiple production equipment.</span>

<span style="font-weight: 400;">Featuring an aseptic discharge valve for hygiene, the CombiTherMix is constructed of stainless steel for easy cleaning and hygienic practice. </span>

Temperature-treatment mixer for bakery &amp; gastronomy

Cereal and grain bars are increasingly popular, both as snack foods and as functional foods using natural ingredients. Traditionally, a higher-quality softer bar has been difficult to produce economically in small-to-medium production environments. Additionally, standard machines have only been able to produce either moulded dry-grain based bars or extruded dried fruit paste-based bars, limiting production flexibility. A modern, purpose-designed machine that can address these issues is therefore an attractive proposition.


<h2>Flexible bar machine for grain or fruit paste-based products</h2>
The Bar 2 from DSC is a flexible entry-level machine for the production of extruded or moulded soft cereal bars.

For dry cereal mixes, the product is dosed onto a conveyor which passes it through a laminating roller to assert the initial thickness. A further laminating roller then produces the final product dimension.

For dried fruit pastes, two specially designed rollers shape the pre-mixed product into a fully adjustable extrusion.

For both product types the final stage is to cut to final product size. Cut dimensions can be selected by means of the built-in touchscreen control interface.

The HMI allows the creation and storage of multiple product recipes for easy recall, meaning simple one-person operation.

The whole machine has been designed to be simple to clean, with all product contacting surfaces easily accessible for hot water washdown.

Entry-level cereal bar making machine

Find production technology for Rice crispies cooking, and connect directly with leading machine manufacturers worldwide

Rice crispies cooking

Which rice crispies cooking equipment do you need?

Line for sponge cakes production

Temperature-treatment mixer for bakery & gastronomy

Entry-level cereal bar making machine

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