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Rapeseed oil bottling Equipment

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

The rapeseed flower evolved high concentrations of substances that are anti-nutritive at best and toxic at worst. But new varieties developed in the 1970s lowered the content of glucosinolates and erucic acids. From then, the use of oilseed rape spread to several applications, from edible oil to biofuel to animal feed. Rapeseed oil processing technology has thus become foundational to industries spanning food production, energy, cosmetics, and pharmaceuticals.

Rapeseed oil

Sterilization is an important process in the beverage industry to kill microorganisms. It is important to prevent the possibility of re-infection of the product due to an unsterilized cap. There is a need for a unique, tailor made solution for production halls constructed in a way that require conveying of single containers, crates or packages from one to another level.


<h2>Simple and effective vertical conveyors for sterilizing bottles</h2>
Petek Proces’s Vertical conveying solutions and Bottleneck steriliser are commonly used in hot fill project. They come with vertical conveyors which can be used for lowering, elevating or both functions. This solution also includes neck sterilisers which are commonly used in hot fill projects. It is mainly used after the product is filled and before it enters re-cooling tunnel. The container is twisted for sterilization to reach soaking of the bottle cap with pasteurized product and thus prevent the possibility of re-infection due to a not sterilized cap.

The Industrial bottle sterilizer is equipped with conveying belt made of rubbers applied to two chains that enable the lateral taking of the containers. It allows manual or automatic adjustment of width depending on the size of the containers. Its bottle inverter is equipped with its own electrical cabinet to enable control of your work. It can be used for the sterilization of bottles of beer, soft drinks, sauces, juices etc.

Industrial bottle sterilizer

Polyethylene terephthalate (PET) and glass bottles are widely used in the beverage industry as well as in labs. Since it is more ecological to wash bottles than recycle them, mineral springs, breweries, and soft drink bottlers or manufacturers use industrial bottle washing machines to clean PET and glass bottles. However, bottle washing is a task that demands the highest levels of product safety, sterilization and hygiene. Along with meeting sanitization requirements, it’s also essential that the machine uses water economically.


<h2>Clean and disinfect bottles in a cost-effective way</h2>
Designed with a low bottle discharge unit, automated conveyor and a low overall height, the Arcade GEL series cleaning system by GM Gera is ideal for washing bottles in an environment-friendly and economical way. The three models can wash up to 17,000 bottles per hour (BPH), 12,000 BPH, and 7,000 BPH.

With a compact design, the Arcade GEL series combines low space requirements with a high-performance. Their low height, coupled with low-built bottle discharge and infeed units, enable users to use them in a limited space.

Furthermore, all components are optimally designed to ensure high serviceability and durability. Boasting low heat consumption, low disinfectant carry-over proportion, and economical use of water, the Arcade GEL is able to meet the increasing demands of the beverage industry from both ecological and economic points of view.

Industrial bottle washing machine

<span style="font-weight: 400;">Autonomous filling systems are a very widely utilized solution for the consistent output of large quantities of products due to their great level of output and minimal level of human supervision required which in turn, makes it cost-efficient. </span><span style="font-weight: 400;">In case of supplying a range of products with dramatically different characteristics like size, accuracy of filling required, speed and volume of filling, such units prove to be a highly beneficial addition to any business as they can meet the requirements for a range of different products such as fizzy drinks and juices.</span>


<h2>Autonomous filling system for low viscosity liquid products</h2>
<span style="font-weight: 400;">The ECL 300 by Dosimaq is specifically designed for the packaging of liquid or low viscosity products such as fruit juice, milk, and others.</span>

<span style="font-weight: 400;">This system is fitted with a  magnetic measure gauge filling system and an elevator for volumetric pistons which fill the packaging from the bottom. This is especially useful for the packaging of foaming products.</span>

<span style="font-weight: 400;">The control panel on the ECL 300 is equipped with a system that can electronically regulate the filling volume for each package. Furthermore, this unit also offers the advantage of filling the product at three different speeds which helps in avoiding spilling when pouring.</span>

<span style="font-weight: 400;">Equipped with a rotary monobloc closing unit with 8 workstations, the unit can easily reach a production rate of up to 5,000 packs per hour and change the toolset for the packaging of different pack formats and conveyor belts specially designed for a range of packaging designs.</span>

<span style="font-weight: 400;">The closing unit is easily changeable and adaptable to different cap formats by a pneumatically adjustable screw.</span>

Linear automatic bottling machine for liquids

To ensure product quality and freshness in the drink industry, capping is a very important step. Sometimes during the capping phase, products are rejected due to defective caps causing delay in the production line. To avoid jams along the line, it’s helpful to inspect bottle caps with a machine before they enter the capping process and not when they are being capped.


<h2>Artificial vision system to inspect cap quality before capping phase</h2>
QT730-VA is an inspection system for cap quality manufactured by FTsystem using artificial vision technology. The system is available in different configurations based on the caps to be checked. The artificial vision provides a high-level quality control thanks to industrial cameras that, with the help of direct analysis, gathers information about cap defects. In QT730, caps are introduced and positioned in the star wheel via the integrated chute. As the wheel rotates, caps pass one by one under the camera that analyses them. The camera is able to detect for example overturned caps, ovalization, deformation, security ring or sealing ring defect/absence and contamination. Based on the caps and the inspection, in the standard configuration more cameras could be implemented. This particular version is recommended for flat caps, for caps that have an irregular upper surface like sport caps and for shaped caps.

Inspection machine for bottle caps

When it comes to beer packaging, most of the manufacturers use plain box cartons. Being able to produce something as unique as custom-shaped cartons with an appealing design is ideal for satisfying customers and following the latest trends in the market.


<h2>Packing products into wraparound packaging, display and tray cartons</h2>
The Baumer Wrap-Around is a carton packing system designed to pack bottles or cans into display cartons, tray cartons, and wrap-around cartons - those can be regular or custom-shaped, with a convenient plastic free handle for easy transport. It has an external cardboard magazine with an ergonomic position for effortless loading of the operator. Besides, the system has a patented three-arms pickup system using suction cups for easy pickup of cartons of varying thickness. The controls are done through a touch screen panel with production data and information on machine operation. It permits format changeovers allowing changing configuration in seconds and can be selected from the operator panel, making the machine automatically set up for new products. The production capacity can go as high as 80 cartons per minute.

Wrap-around case packer for cans or bottles

When producing a large quantity of bottled beverages, maintaining high efficiency, reliability, and minimal downtime is crucial. Challenges include ensuring consistent filling, sealing, and labeling while preventing contamination and oxidation.
<h2>Fill, seal, and label with precision</h2>
The GAI Macchine Imbottigliatrici bottling lines are designed to cater to a wide range of beverage industries, from wines and spirits to oils and beers. These systems handle up to 20,000 bottles per hour, offering extensive customized options for filling, rinsing, deaeration, capping, and labeling. The machines are optimized for high efficiency and low maintenance, utilizing both mechanical and electro-pneumatic operations. Specialized features like the 'Unica' electro-pneumatic spout for sparkling wines allow for automatic level adjustments and precise filling. The use of inert gas at various stages ensures the oxidation of beverages is minimized. The family of machines also boasts advanced sterilization capabilities, integrated vacuum corking, and secure labeling techniques, suitable for various bottle shapes and sizes. Designed by GAI Macchine Imbottigliatrici, these lines provide scalable solutions to meet both small-scale and large-scale production demands.

Complete bottling lines for beverage industries

The quality of field crops (ROW crops) is determined by their seeds. The breeding and foundational phases are critical for viable lots, but accuracy comes at the expense of time efficiency. The multi-stage process raises the risks of contamination and leads to seed wastage.


<h3>Increase yield and accuracy with an automatic end-to-end line</h3>
Seed Processing Holland developed specialized Automated Processing Lines (APL) for field crops (ROW crops) that maintain quality and turnout. The closed system takes the seeds from threshing/shelling through cleaning and treating.

Designed for specific crops, the technology handles most crops, including sugar beet, corn (maize), and oil rape seed. The hardware is built to accommodate the particular dimensions and structure of lots, ensuring their proper treatment throughout the line.

Besides the integrated machines, the APL is powered by SPH Connect®, simplifying complex processes into pre-programmed recipes. Thanks to combined equipment and process data, growers and seed producers can set their quality parameters and adhere to them lot after lot.

The automatic internal cleaning feature provides a contamination-free CIP solution. Moreover, the units are purposefully designed to facilitate flow and prevent seed contamination by avoiding seed mixing between lots.

Automatic processing line for field crop seeds

Seed coating, also known as seed dressing, refers to the covering of seeds with external fluids, biologicals, chemicals, dry powder and solutions to protect the seeds, enhance germination and improve immunity. A common challenge for this process is that these materials may spill. Thus, in order to optimize the treatment process, it is essential to use equipment such as a seed coating machine that will reduce the workers' exposure.


<h2>Boost Productivity With an Automated Seed Coating Machine</h2>
Designed by Seed Processing Holland , the RDC’s (800 – 500 and 300) are advanced high speed seed film coaters with an integrated dryer. It simultaneously coats and dries agricultural and vegetable seeds, applying a higher percentage of liquid to allow direct packaging of the seeds once the process is completed. Furthermore, this seed coating machine uses a high-grade film coating formula and pays special attention to the drying speed, film formation and coverage. To ensure an optimal process, the unit controls the seed temperature. It also features a special rotating movement that helps achieve an equal and even seed coating. It is also worth mentioning that to increase the success rate of seeds coating, it is highly recommended that the seeds go through a <a href="https://making.com/equipment/seeds-blowing-machine-for-separation/">seed cleaning process</a> beforehand.

Moreover, the air humidity and temperature of the airflow created during the dressing process are adjustable, enabling operators to regulate and control the entire process. Since it’s a closed system, it’s also suitable for insecticides and fungicides applications.

The RDC 800 boasts a window and lighting in the cover, so you can control the process visually as well. Its modular design further makes it easy to clean, while its nickel-plated coating chamber protects it from excessive wear. The nickel-plating helps even more than stainless steel to protect the machine from corrosion.

Lastly, the RDC-800 has a capacity between 20 and 52 litres of seed per batch and is ideal for vegetable, grains, and flower seeds for large scale operations. Users can pack the output as soon as they are discharged.

Seed Coating Machine With Integrated Dryer

Seed Processing Holland offers threshing, extraction, drying, priming, germination, cleaning, pelleting, film coating, weighing and packing machines for all types of flower seeds, vegetable seeds and field crop seeds.

Oil rape seeds attract much attention for their nutritional properties. Not only from food manufacturers but from pests too. Aphids, beetles, moths, and a host of other insects all want a piece of the grower’s multiplication plot.

Seed protection treatments are formulated to repel attacks without harming non-target ecosystem elements.

However, variations in treatments mean wastage and discrepancies in the weight of consignments. More worryingly, they affect the growth cycle of rapeseed, leading to inconsistent harvesting.


<h3>Coating to a perfect fit</h3>
Willem van Dok from Seed Processing Holland says that the treatment must cover 100% of the surface of the oil rape seeds. “The objective of growers is to obtain the highest yield for oil pressing, so exposed parts invite infestations and viruses.”

So the challenge is applying this treatment to a lot containing hundreds of seeds. “The main question for seed processing,” Willem notes, “Is how to coat every individual seed uniformly.” This becomes particularly tricky when working with treatments with a high liquid ratio.

But Seed Processing Holland doesn’t just pose the questions; it provides answers too. Willem explains how coating technology achieves homogeneous treatment at high speed.
<h3>Leave no seed unturned</h3>
Seeds are discharged in a rotary coating system and dried with dehumidified warm air. Simultaneously, the treatment mixture is pumped onto a spinning disc at the center of the system, distributing the coating evenly on the seeds as they revolve. During the seed treatment application, the seeds are dried and, when ready, discharged.

“We have pre-programmed this complex operation specifically for oilrape seeds,” says Willem, a solution to ensure homogeneity between lots and across batches.

A well-layered coating gives oilrape seeds their best chance to grow into seedlings. A fresh plot of foundation seeds is an open invitation to a banquet for pests, but precise treatment application closes the kitchen to them.

Stop treating pests to oilrape stock: treat your seed lot instead

Biomass

Food

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

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Rapeseed oil bottling

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