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Breakfast Cereal Cartoning Equipment

First developed by Will Kellogg in 1894, corn flakes’ popularity grew exponentially. Made from toasting flakes of corn (maize) and served with cold milk, corn flakes have become a favorite breakfast cereal snack for millions around the world. Corn flakes production begins with milling raw corn, creating cornmeal which is then extruded to create corn flakes.

Corn flakes

Children love them, and adults love them too. Extruded cereal is a typical ready-to-eat cereal with different flavors and shapes. You pour cold milk into a bowl of extruded cereal and eat them for breakfast or sometimes as a dessert. These shapes of cereals are refined by thermo-mechanical cereal extruder machines. Typically, extruded cereal can be categorized into three kinds: direct expanded cereal, co-extruded cereal, and extruded flakes. Depending on which kind of extruded cereal you are making among these three kinds, your choice of processing line will differ.

Extruded cereal

Granola is one of the most beloved breakfast menus for its versatility and convenience - you can put it in milk, use it as a topping for yogurt, or even make healthy cookies out of it. Setting up a granola production equipment line is quite similar to muesli. The only difference would be that the sheet of hard grains, nuts, and dried fruits goes through the baking process.

Granola

Muesli, known as the adults’ cereal, is a loose mixture of rolled oats, whole grains, seeds, nuts, and dried fruits. Unlike granola, the muesli manufacturing process goes through rather simple steps. All of the ingredients are combined in the mixer without any specific cooking or baking process. This loose mixture is then packed individually, either in stand-up pouches, paper bags, paper tube and so on.

Muesli

If you like a warm and easy breakfast, oatmeal can be a great option for you. Oatmeal, most commonly known as rolled oats, is prepared oats ready to consume in a form of porridge or cereal. Other than rolled oats, there are other types of oatmeal - such as steel-cut oats, quick oats, and instant oats. You first need to prepare clean oat groats - the hulled kernels of wild oats, and you can decide which oatmeal processing equipment you would like to set up and depending on the oatmeal of your choice.

Oatmeal

From Asia to America, different forms of puffed rice bars - or as known as Rice Krispies - are enjoyed in diverse forms. Puffed rice bars or popped rice bars are made of puffed rice, sugar (or sweetener that works as a binder), additional flavorings such as vanilla or chocolate, and perhaps different sorts of grains and nuts.

Rice Krispies

Brittles are hard candies made of nuts such as peanuts and caramelized sugar. This candy has local variations around the world, such as panutsa mani in the Philippines, alegría in Mexico, and chikki in some parts of India. Are you interested in making one? Your peanut brittle making equipment should involve peanut preparation and processing, syrup preparation, ingredient mixing, slab formation and cutting, and packaging.

Brittles

Many pet owners consider themselves parents of furry babies, meaning they consider their pets as family rather than companions. Consequently, pet owners are getting more concerned about their pets’ health and actively demanding a healthy diet. To respond to this market demand, there is a rise in raw pet food production, in which ingredients stay in a more natural state refraining from ultra-processing them and avoiding using preservatives and synthetic additives.

Raw pet food

In 1922, the first canned wet pet food made of horse meat hit the US market. Due to the product’s popularity, farmers started breeding horses to supply the demand for wet pet food.
Nowadays, wet pet food is no longer made of horse meat, but of chicken, fish, beef and pork and also vegetables, grains and added vitamins and minerals. Wet pet food processing involves different steps such as weighing, grinding, mixing, packaging, and sterilization.

Wet pet food

The cereal bar production line consists of mixing, cutting and cooling a dough of chosen ingredients. These can be seeds, nuts, chocolate chips, dried fruits - and many more options. It may seem simple, but it needs attention to provide an appetizing look and taste.

Cereal bars

In NASA's early years, a research program was established on how to provide food for astronauts while in space. In fact, in the 1960s, nutrition bars were launched with a label called "Space Food Sticks" because they were designed to allow astronauts to eat them easily while wearing their helmets. Protein bar manufacturing equipment is used to mix ingredients, extrude the mixture at a set temperature, cool the product before cutting it to size, coating it, and allowing it to cool to prepare it for packaging.

Protein bars

Ketchup processing begins with tons of tomato paste that is mixed and heated together with sugar, vinegar, and spices in a cooking kettle. After cooking, any remaining fibers and particles are filtered out. Once it reaches the right viscosity, your tomato ketchup production process is finished and ready for packaging and transport.

Ketchup

Chili sauce is produced worldwide, but each is augmented by the cultural elements of where it is made. Most chili sauces consist primarily of chilis, though some preparations include tomato as the primary ingredient. Vinegar, sugar, and salt are added to the chili sauce making machinery, and the mixture is thickened mainly by cooking.

Chili sauce

The kitchen toaster may be the first appliance that a jam jar brings to mind. But turning fruit into the classic spreadable involves an entire line of jam processing equipment. The meticulous preparation for high-capacity jam manufacturing puts paid to the old idiom 'money for jam'.

The coffee break has become a more refined affair with the widespread use of coffee pod machines. In less than 30 seconds, single-serve coffee makers can prepare your favorite brew to perfection. The table-top appliance takes pride of place in the office kitchenette, but the heart of these popular machines is the disposable coffee capsule.

Coffee capsules

Broth

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

After pasteurizing and homogenizing the raw milk, you need to ferment the milk with starter culture until solid curds and liquid whey is formed. Then, the liquid whey goes through a filtration and drying process to turn it into powder. Before sending it to packaging, flavorings are usually added.

Whey protein

Around 1860, American businessman James Spratt made dog biscuits by mixing vegetables, flour, beetroot, and meat. His novel idea came after he noticed dogs eating leftover biscuits from ships in England. Following the commercial success in Britain, he started production in America, and it didn’t take long before others developed their own baked pet food formulas. But the need for more palatability led to experiments beyond the oven. In 1956, extruded dry pet food production made its splash on the market.

Dry pet food

Manufacturing potato chips is a farm-to-fork process from raw material to the final product. From washing and peeling to processing and frying and more in between. Freshly harvested potatoes are first washed, peeled, and sliced into thin potato slices. After washing them again to remove the starch, potatoes are then blanched, fried, seasoned, packed, and served, ready for your consumer’s enjoyment.

Potato chips

Stock cubes, also known as bouillon cubes or broth cubes, have been used in cooking for centuries. Think that, the first written version of a stock cube comes from Anne Blencowe’s recipe book from 1694. Made of dehydrated vegetables or meat stock, the bouillon cube production line consists of mixers, homogenizers, cube forming machines and packaging machines.

Stock cubes

Easy adaptation of the machine for new formats

Easy changeover for different carton sizes

User friendly interface and tutorials to guide the operator

A brushless motor helps reduce maintenance time

Photocell error detection in the sealing process

Food

Cartoning Packaging Machines

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Connect directly with world leading manufacturers of Cartoning Packaging Machines equipment and find technology to build or improve your production line.

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Cartoning Packaging Machines and Equipment - Making.com

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Packaging

Batch

solid

Packaging products usually require a great deal of flexibility to comply with demand from marketing for shelf-ready packaging. A machine that is able to

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Biscuits are confectionery products that contain mostly flour, which you mix and bake with other ingredients as sweet or savory snacks. Biscuit production involves four primary processes: mixing, forming, baking, and cooling. For you to perform these processes, you need basic biscuit processing equipment, including mixers, molders/cutters, and ovens.

Biscuits

Cookies

Flour processing technology has changed drastically since the days of the millstone pulled by a mule. But demand for more refined flour means that the production process is now slower than with more rudimentary techniques. When mixed with water, protein in wheat flour form an elastic gluten structure, giving bakery products their irresistible fluffiness.

Flour

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

It’s important to get timing and temperature right when making caramel, and this implies being vigilant. For small scale production of caramel, ensure that your heat source distributes heat evenly and monitor the caramelization process closely. This prevents recrystallization and burning the sugar. For medium to large scale caramel production, consider investing in automated caramel making equipment.

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Caramel

Chocolate bars are popular snacks and gifts for many occasions and events, dating back to the Mayans and the Aztecs. They may also include other ingredients such as caramel, fruits, or nuts. Considering making chocolate bars? Make sure, though, that your chocolate bar making equipment can cover various processes such as grinding and melting, tempering, refining, and cooling.

Chocolate bars

You make granola bars from caramelized nuts, grains, and cereals, baking and shaping them into crunchy snacks. Granola bar production involves mixing, forming, baking, and cutting into bars. The quality of granola bars is affected by baking. How the sugar caramelizes and blends with the other ingredients determines the final taste and texture of your granola bar.

Granola bars

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

You make corn nuts or roasted corn from roasted or deep-fried corn kernels. Also known as cancha in Peru and chulpi in Ecuador, using corn nuts making machines, you can process these through soaking, deep-frying, and packing. Soaking takes 3 days and aims to rehydrate the corn kernels, while frying develops their flavor and texture.

Corn nuts

Battered nuts, also known as cracker nuts or Japanese style peanuts, are a variation of peanut snack products. The general manufacturing process includes peeling and slicing the peanuts, coating these with batter and seasoning, frying in oil, cooling, and packing, ready for consumption.

Battered nuts

In Ancient Rome, hazelnut plants were valuable gifts as it was believed to bring happiness. In modern days, hazelnuts still bring happiness, mainly in the form of Nutella. While most nuts are botanically classified as fruits, hazelnuts are, along with chestnuts and acorns, true nuts. Once harvested, the nuts are dried and ready to be processed in various hazelnut processing equipment.

Hazelnuts

Peanuts, also known as groundnuts are one of the most popular edible seeds in the world. You can eat them as-is or process them further into on-the-shelf products like peanut butter, oil, snacks, and soups. Depending on what you want to make, some peanut manufacturing processes include roasting, frying, boiling, grinding, pressing, and coating the peanuts.

Peanuts

Roasted nuts

Sugar coated nuts

Easy starter model

Minimal operating costs

Works with cardboard of different quality

MOVEsolid

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and the global healthy snack market will reach USD 98 billion by 2025. In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s.

Healthy snacks

Liquid

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Continuous

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with chemicals or hazardous substances since they can be potentially dangerous to human health.

Packing

Depending on the primary product packages, food products like confectionery (biscuits and candies) that are packaged in a tray, can be a tight fit with

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Salt

Nougat is a delicious confection that contains lots of nuts and dried fruits. The word “nougat” itself derives from an old Latin word for nuts. In addition to nuts, the white variety of nougat contains egg whites, honey, and sugar. Similar ingredients make brown nougat variations, except caramelized sugar replaces egg whites as the base ingredient. Depending on your intended scale of production, there are quite a few nougat making equipment you should consider getting.

Nougat

Sweets, candies, ice lolly, confection, lollypop, and even popsicles - lollipops, the hard candies attached to a short stick, go by different names. While choosing your lollipop equipment now is very different from the time of its creation, back in 1908, the opportunities to differentiate the product in the market are wider.

Lollipops

To make a good marshmallow, you need to get the air straight. With it, proper marshmallow manufacturing equipment and a few ingredients - categorized into sweeteners and emulsifying agents, like gelatin – help you achieve flavor. Popular around the world, the marshmallow market size reached $319.8 million in the US and Canada.

Marshmallows

Gummy bears are iconic confectioneries known for their playful shapes and fruity flavors. They have gained immense popularity worldwide due to their versatility and appeal to a wide variety of tastes. In addition to being delicious, gummy bears are also easy to produce, particularly in small quantities. For medium to large-scale production of gummies, there is a multitude of gummy manufacturing equipment to help ensure that you end up with a good product.

Gummy Bears

Optional rejection system

Gluing is monitored electronically

Machine adheres to standards and regulations of the European Union

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Feed

Feed ingredients

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

When producing cereals, it is paramount to stay on top of market trends. New packaging forms can be essential for successful marketing. A versatile

Continuous vertical cartoner - Making.com

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Baking powder is perhaps the best-known secret of baking. The leavening agent forms bubbles in dough and batter to give muffins, cakes, and no-yeast pizza their tempting lift. First developed in the 19th century, baking powder production turned baking into the home activity we know today.

Baking powder

Cocoa minus its fats makes cocoa powder. Deriving this culinary element follows a careful process of roasting and winnowing cocoa beans before the nibs are ground, generating a liquor. The butter that results from melting fats is removed to leave the ingredient that defines recipes from brownies to a Frostbite cocktail.

Cocoa powder

Wide range of carton types and sizes

Tuck-in flap closure

Easy access to components for maintenance

Max. Output 500 cartons/ min

Fast changeover in less than 10 minutes 

Direct coupling of servo and components 

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Fully automated robotic packing solutions enable larger-scale food producers to pack all their food shapes and sizes in a single line. Feed, check and

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Breakfast cereal is one of the most popular meals to eat in the morning around the world. Cereals go through a vast production line. They are usually processed from raw materials such as cereal corn, oats, wheat, and rice. After harvesting, the grains will be crushed to remove the outer layer or ground into <a href="https://making.com/flour" target="_blank" rel="noopener">flour</a>. To prepare the grains ready to be shaped, they are sent into a rotating <a href="https://making.com/search?s=pressure+cooker" target="_blank" rel="noopener">pressure cooker</a> and a<a href="https://making.com/search?s=drying%20oven" target="_blank" rel="noopener"> drying oven</a>. When the grains are grounded into flour, they’ll then be cooked in a cooking <a href="https://making.com/technologies/extrusion" target="_blank" rel="noopener">extruder</a>, which mixes the flour with other ingredients such as water, vitamins, or flavorings.

After stabilizing the moisture content of the grains, they can be further processed into desired forms ranging from flaked, puffed, shredded, or other special forms of cereals. <a href="https://making.com/granola" target="_blank" rel="noopener">Granolas</a> and <a href="https://making.com/muesli" target="_blank" rel="noopener">mueslis</a> involve mixing grains with <a href="https://making.com/products/nuts" target="_blank" rel="noopener">nuts</a> or fruits and cooking them on a conveyor belt through an oven.

Cereals can be made in various forms and shapes through extruders and <a href="https://making.com/technologies/pelleting" target="_blank" rel="noopener">pellets</a>. Gone are the days when there were only breakfast cornflakes. Nowadays, there are so many different varieties of breakfast cereals. Special forms of cereals, such as circles or shapes of alphabets, can also be achieved by adding a die to the end of the extruder to form a ribbon which will later be cut.

Granolas are processed by baking the grains until crispy, coating them with honey, and sometimes mixed with <a href="https://making.com/dried-fruits" target="_blank" rel="noopener">dried fruits</a> or chocolate chips. On the other hand, muesli keeps the most nutrients since the grains are directly flattened and mixed with dried fruits or other ingredients.

Different types of breakfast cereals

In the <a href="https://making.com/products/healthy-snacks" target="_blank" rel="noopener">healthy snacking</a> sector, <a href="https://making.com/cereal-bars" target="_blank" rel="noopener">cereal bars</a> and cereal-based snacks play a large part in the demand for healthier eating due to the nutrient content and convenience factor. To process cereal mix to cereal bars, accurate feeding of major ingredients and <a href="https://making.com/technologies/moulding" target="_blank" rel="noopener">molding</a> are quite essential.

First, the cereal mix should be mixed evenly with the binder, which is usually agglutinate syrups. After the mixture is laminated and dried, it can be cut into a bar shape and fed into a <a href="https://making.com/search?s=flow+wrapper" target="_blank" rel="noopener">flow wrapper</a> for packaging.

Producing cereal bars and snacks - way more than cornflakes!

<h2>Packing your cereal products</h2>
While some cereals, such as shredded wheat, are pretty resistant to moisture and stored directly in cardboard boxes, some cereal products need to be placed in an airtight and waterproof bag to protect them from being damaged. Resealable, flexible, and stand-up pouches have shown a growing trend in <a href="https://making.com/search?s=cereal&amp;process=packing" target="_blank" rel="noopener">cereal packaging</a>. At the same time, as the off-to-go snack bar has become more popular, single-serve packing also shows its potential.

Innovative cereal processing solutions 

Breakfast cereal manufacturing equipment

Find production technology for roasting, mixing, and packing breakfast cereals and connect directly with leading equipment manufacturers worldwide.

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With consumerism comes great responsibility. More and more are switching their diet towards vegan and vegetarian alternatives, varying from dairy to meat. As more plant-based meat technologies are being invented, the production is rising in popularity. Ever wondered which challenges come with that?

Plant-based meat

It took the scientific community almost 70 years to agree on the name ‘protein’ and discard the popular alternative, proteid. But protein powder processing still needed another five decades to be commercialized in the 1950s. Once extraction and purification could be industrialized, protein powder soon became a basic staple supplement.

Protein powder

Protein

Chickpeas for pumping up your muscle! If you are looking for a meat, dairy, or egg protein alternative, you can try out @ChickP protein. This plant-based

#Changemaker: Chickpea protein for your plant-based food product! - Making.com

#Changemaker: Chickpea protein for your plant-based food product!

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Hyunji Kim

Find production technology for cartoning breakfast cereal, and connect directly with leading machine manufacturers worldwide.

Breakfast Cereal Cartoning Equipment

Which breakfast cereal cartoning technology do you need?

Display tray cartoner machine

Horizontal cartoner for food products

Continuous vertical cartoner

Intelligent Continuous Food Cartoner

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