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Maker - Product Challenge

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Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Poultry feed

A belt dryer typically applies the product through an infeed chamber onto a perforated horizontal belt, which carries the product through the drying area which is divided into several sections.


<h2>Carefully controlled, high through-put, hygienic drying</h2>
The belt dryer from Ventilex is a stainless steel perforated horizontal belt, designed for durability, sanitation; it controls temperature and humidity as required, delivering desired levels even with varying air inlet conditions.

Helping the industry to produce better quality products, controlling temperature / humidity environment while minimizing utility usage and maximizing production rates. Besides the drying of food and agriculture products such as flaked, striped, noodle, cube and granule materials; it can also be used for dehydration of various chemical and pharmaceutical products.

The dryer capacity, size and performance depend on the available heat transfer area and the operating conditions for the specific product. The combination of temperature cycles and drying times can be adjusted to control the final product physical properties.

Hygienic belt dryer

Many industries that process materials in pellet, powder, or crumble form need a closely controlled drying and/or cooling process to ensure product quality. This line of cooling/drying conveyors provides this function in a highly flexible, modular design configurable to any industry.


<h2>A completely modular line of drying and cooling conveyors</h2>
Amandus Kahl’s line of cooling /drying conveyors is configurable to meet the cooling and drying needs of any industry that deals with pelletized or granular dry bulk material. Process air is drawn through a layer of the customer’s bulk product as it travels along a conveyor. The conveyor bed is either composed of slotted plates attached to driven chains, or a full fabric belt depending on the characteristics of the product being cooled or dried. The belt speed is adjustable and used along with configuration of the overall belt length to precisely determine the product retention time. For enhanced drying, process air can be heated to 200 C, but drying can also be achieved using only air at ambient temperature. Cooling is also controlled and enhanced by the characteristics of the process air and overall product retention time. The modular design of the line allows the use of several layers of belts to be stacked on top of one another and a wide variety of belt widths and lengths are available. Airflow through the array of belts can also be uniquely configured to accommodate a wide variety of process needs.

Belt dryer/cooler for pellets and granules

Traditional dryers and heat transfer systems, like belt-, drum- or bed dryers are versatile solutions used in various applications, from sawdust to sludge. One of their main advantages is the low initial investment cost. On the other hand, however, traditional drying technologies, such as hot air drying, are high maintenance, energy–intensive, and relatively slow processes that require a lot of additional expensive equipment, like air treatment or firefighting.


<h3>Reduce drying time and energy consumption with superheated steam drying</h3>
The ExergyPSSD® uses superheated steam as the drying and conveying medium in a fully closed-loop process that operates under pressure. Treated with superheated steam in a low-pressure environment, the wet product is quickly dried off.

The superheated steam serves as a transport gas and drying media and vaporizes the moisture in the product in only 15 seconds. This essentially means that the moisture is efficiently evaporated using steam.  The dried product and superheated steam are separated in a cyclone and the steam is recirculated and reheated. Some of the excess steam is discharged through a pressure control valve to maintain constant pressure in the dryer, which can be recovered and recycled as an energy, heating, or evaporating source used in other processes for example.

The dryer is indirectly heated which means that it is tailored to be integrated with whatever heat source is available- steam, hot water, thermal oil, engine exhaust, electricity, or flue gas to name a few.

The solution by Swedish Exergy is ideal for drying porous particles that tend to trap moisture and has proven to provide substantial benefits in many industries like biomass- and biofuels, paper pulp, sludge, residues from various food industries, and DDGS.

Besides the short process time and energy efficiency, the ExergyPSSD® occupies a small footprint compared with other traditional drying technologies.

Exergy pressurized superheated steam dryer

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Poultry feed drying

Which poultry feed drying equipment do you need?

Hygienic belt dryer

Belt dryer/cooler for pellets and granules

Exergy pressurized superheated steam dryer

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