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Masterbatches cooling Equipment

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Also known as color concentrates for plastics, masterbatches are plastic granules that contain additives for coloring plastics. Their major purpose is to bring vibrance and improve the final product's appearance. In the process of making them, masterbatch production equipment is used to combine two major constituents—colorants and polymer-specific carriers.

Masterbatches

Do you need to cool molten masses to solid, thin film or flakes in an R&amp;D or small batch environment? You need a flexible, compact design that can operate with a wide variety of product.


<h2>Drum cooler for laboratory and small batch hot melt processes</h2>
The BBA Innova CCC drum cooler is designed for continuous cooling, solidifying and flaking of viscous materials in small batch production or lab situations.

Hot melt is rolled out into a thin film which is then pressed up against the surface of a cooled drum where it solidifies. An integrated flaker unit reduces the solid sheet into uniform flakes.

All stainless steel construction and ease of access makes for simple and quick cleaning meaning minimal downtime between product changes.

Portable unit comes in a range of capacities from 20 to 50kg per hour. All only require single phase 110V-250V AC supply at 10A for simple setup.

Drum cooler for laboratory hot melt processes

Medium-scale production of extruded hot melt masses benefits from reliable, efficient cooling technology. This all-in-one solution offers excellent throughput in a small form factor that's easy to use and delivers consistent results - all while using less energy.


<h2>Efficient medium-scale production drum cooler for solidification of viscous hot melt products</h2>
The BBA Innova CCC95 drum cooler is a highly efficient drum cooler designed for continuous operation and is available in 450kg per hour and 750kg per hour throughput variants depending on your requirements.

The innovative design has enabled a small footprint machine with excellent efficiency that is flexible enough to fit almost anywhere.

The closed water loop cooling media provides highly consistent results and means energy consumption of under 2.5kW.

Built in crusher unit is optimized for a narrow distribution of chip sizes, and optional micro-crusher shaft is available for fine finishing.

Drum cooler for hot melt processes

Large scale cooling and extrusion of hot melt products on a continuous basis needs high capacity, best efficiency performance. The latest generation of hot melt drum coolers deliver better productivity thanks to highly efficient cooling systems.


<h2>Continuous high capacity, efficient drum cooler for solidifying viscous products</h2>
The BBA Innova CCC 110/140/180 range of high output drum coolers are specifically designed for the most efficient solidification of hot melt masses with the largest throughput.

Despite their high capacity, the CCC range is notable for its compact size making it ideal for any size of production environment. Like all the CCC range from BBA Innova, these machines take the hot product and roll it into a thin film, which solidifies against a cooled drum, and the resultant solid is then fed to a crusher.

All-stainless steel construction has been designed to allow easy access and rapid cleaning, meaning the CCC unit minimises downtime between product changeover.

With a throughput capability ranging from 1,200kg to 2,200kg per hour, the CCC high capacity drum coolers are optimised for increasing the efficiency of your high volume production line.

High capacity drum cooler for hot melt extrusion

For producing high volumes of extruded hot melt product a flexible, high capacity solution is required. High performance steel belt coolers with a wide range of options and configurations will provide the optimum solution for larger scale extrusion requirements.


<h2>Stainless steel hot melt belt cooler for high capacity extrusion</h2>
The BBA Innova CCn is a flexible belt cooling solution for large volume hot melt extrusion. The product to be cooled down is extruded into a film and carried on a steel belt. A water spraying system underneath the belt cools the steel belt with the product on top

The CCn is built on modular sub-assemblies, meaning configuration can be tailored to your precise requirements, including a wide variety of belt-widths, crusher units, cooling calendar, and optional closed-loop with heat exchanger.

Fully adjustable speed allows perfect synchronization between the cooling calendar and belt for optimum cooling for specific hot melt masses.

The BBA Innova CCn has been specifically designed for easy and rapid clean down, reducing downtime to a minimum on product changeover.

Steel belt cooler for hot melt extrusion

Pharmaceutical R&amp;D and laboratory extrusion of viscous hot melt masses requires a GMP design, FDA approved cooler that meets the highest demands of industry whilst being compact and easy to use for small batch production.


<h2>Small batch and laboratory GMP hot melt extrusion cooler</h2>
The BBA Innova CCR-20/12-PH is an innovative cooler using Chilled Cooling Rolls technology to solidify product after passing through a hot melt extruder, which is then passed to a built-in flaker.

Designed specifically for small scale and lab pharmaceutical operation, the CCR-20/12-PH is compact, portable and easy to set and use. Suitable for GMP environments thanks to the complete separation of drive and processing sections, the unit has been designed to be easy to clean to the highest required standards for pharma applications.

All-FDA approved materials are used throughout and product contacting components are all removable simply, without the need for tools.

With a maximum throughput of 10kg per hour, this unit is ideal for testing and for small batch production. All parameters that have been used in testing can be directly upscaled to the production version cooler, making this part of the ideal combination for R&amp;D.
<h3></h3>

Laboratory GMP cooler for hot melt extrusion

Pharmaceutical production of extruded hot melt masses requires a GMP designed, FDA approved hot melt cooler that meets the highest demands of the industry whilst maximising throughput and cooling efficiency.


<h2>Production GMP hot melt extrusion cooler</h2>
The BBA Innova CCR-40/35-PH is an innovative cooler using Chilled Cooling Rolls technology to solidify product after passing through a hot melt extruder, which is then passed to a built-in flaker.

Designed specifically for pharmaceutical operation, the CCR-40/35-PH is compact and easy to set and use whilst achieving high throughput. Suitable for GMP environments thanks to the complete separation of drive and processing sections, the unit has been designed to be easy to clean to the highest required standards for pharma applications.

All-FDA approved materials are used throughout, and product-contacting components are all removable simply, without the need for tools.

With a maximum throughput of 50kg per hour, this unit is ideal for most production settings. All cooling parameters developed in the lab via the CCR-20/12-PH lab version are directly scalable to this production machine, reducing time in taking product from R&amp;D to production.

GMP cooler for hot melt extrusion

Find production technology for Masterbatches cooling, and connect directly with leading machine manufacturers worldwide

Masterbatches cooling

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