Winterization reactor for botanical extraction

Achieve precise temperature control and efficient separation during winterization processes with a reactor designed for optimizing the purity of plant-based extracts and formulations.

Conducts Winterization and Mixing for Liquid Formulations

The Winterization Package 100L Dual-Jacketed 316L SST Reactor by Across International is engineered to meet the dynamic requirements of pharmaceutical, chemical, and botanical extraction industries. This reactor excels in winterization, separation, and mixing tasks, providing seamless integration into existing production lines. Utilizing dual-jacketed construction, it ensures consistent temperature control and efficient heat exchange critical for high purity in plant-based extracts and chemical formulations.

Built with pharmaceutical-grade 316L stainless steel, the reactor offers excellent corrosion resistance, making it suitable for processes involving aggressive solvents. With a working capacity of 100 liters, it supports batch operations ideal for pilot and production-scale applications. The system’s design incorporates a vacuum port, enhancing solvent recovery and reducing energy consumption through optimized mixing and filtration.

The reactor features a modular design with optional electric or pneumatic stirring motors, both complying with ETL and CSA standards, supporting versatile processing environments. Integrated components such as detachable condensers and collection tanks simplify maintenance and reduce downtime. For enhanced safety, the pneumatic motor option is peer-reviewed for use with various solvents like acetone and ethanol. Customizable options and engineering support ensure the unit meets specific process requirements, conforming to industry standards for safety and efficiency.

Benefits

  • Ensures precise temperature control, enhancing product purity and quality.
  • Reduces energy usage with optimized mixing and heat exchange processes.
  • Enhances safety with corrosion-resistant construction and solvent compatibility.
  • Streamlines maintenance with easily detachable components and efficient draining.
  • Customizable configurations to meet specific operational needs and industry standards.

General


Applications
Chemistry,Liquid formulations,Fine chemicals,Pharmaceuticals,Pharmaceutical tablets,Nutraceuticals,Botanical extraction,Industrial process,Semiconductor,Biopharmaceuticals,Food and beverage,Plant-based extracts,Essential oils
End products
Steps before
Extraction,Dissolving,Mixing,Pre-Processing
Steps after
Filtration,Draining,Condensing,Drying
Input ingredients
Acetone,Ethanol,Heptane,Hexane,Isopropyl Alcohol,Methanol,Pentane
Output ingredients
condensed solvent,processed material,distillate
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Volume
100L
Material
316L grade stainless steel
Interior finish
ElectroPolished
Agitator structure
Propeller,3-blade,dual-layer
Cooling temperature
-55°C to +250°C
Pressure
Ultimate vacuum level
Rotation (Electric Stirring Motor)
450 rpm max. (±8%)
Rotation (Pneumatic Stirring Motor)
450 rpm max. (±8%)
Compressed Air Pressure Range
30 to 80 psi (0.2 to 0.55 MPa)
Motor Power
1/4 HP
Vacuum port
1.5" triclamp
Drain port
6" triclamp
Condenser recirculating fluid port
1/2" female NPT
Vessel jacket recirculating fluid port
1" female NPT
Main condenser style
Shell and tube heat exchanger
Number of condenser tubes
70
Condensing area
0.89 m²
Temperature sensor/display range
-200C to 480C
Shipping Weight
255 Lbs / 350 Lbs
Shipping Dimensions
38 x 32 x 82" (WxDxH)

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Biological compatibility
Pharmaceutical grade
Cleanability
Smooth,electropolished surfaces
Corrosive resistance (e.g. acids)
316L stainless steel
Abrasion resistance
316L stainless steel construction


ETL certification
UL and CSA standards
Peer Review Certification
C1D1 by PSI
FDA materials
Pharmaceutical grade 316L SST

Physical Characteristics


Machine footprint
38 x 32 x 82" (WxDxH)
Tank shape
Cylindrical
Tank volume
100L
Outer insulation jacket material
304 grade stainless steel
Discharge method
High drain port clearance
Control panel type
Integrated with stirring motor controller

Custom Options


Control Panel Type
Integrated stirring motor controller
Stirrer/Impeller Type
Standard,A,B,C,D,E,F,G,H
Reactor Motor Type
Electric,Pneumatic
Condenser Connection
Flexible bellow connection
Pressure Applications
Bolted or pin clamp
Lid Customization
Various applications
Tri Clamp Adapters
Hose barb/KF25/NPT