Wide body dryer for dairy and food products

Achieve precise moisture control and optimal powder agglomeration for dairy and food products, ensuring your production line delivers consistent and high-quality output with reduced bulk densities and enhanced mixing capabilities.

Processes and Dries Powders and Granules Efficiently

The Wide Body Dryer from RELCO® provides a robust solution for industrial powder processing across diverse sectors such as food, dairy, and pharmaceuticals. This equipment features a vertical hot air distributor, ensuring even drying with minimal fan pressure, while its vibrating plug flow bed aids in precise moisture control. Ideal for applications ranging from non-fat dry milk to pharmaceutical-grade lactose, it supports continuous, customizable operations for various solid and granule product types. Equipped with advanced features like a Fines Return System and directional fluidbed screens, it enhances product quality through natural agglomeration. With options for a multi-fuel indirect heater and efficient heat recovery, it maximizes energy efficiency. The inclusion of a baghouse emissions system and retractable CIP nozzles facilitates easy maintenance and compliance with industry standards. Fully customizable to fit your production needs, the Wide Body Dryer integrates seamlessly into your processing line, backed by engineering support to fine-tune its capabilities.

Benefits

  • Enhances product consistency with precise moisture control and natural agglomeration.
  • Increases energy efficiency through optimized airflow and heat recovery systems.
  • Minimizes maintenance downtime with an integrated baghouse emissions system and CIP capabilities.
  • Customizable design adapts to a wide range of production requirements and materials.
  • Supports continuous operation, boosting overall production line efficiency.

General


Applications
Beverages,Protein powders,Sweetened condensed milk,Nutritional supplements,Pet food,Yeasts,Bakery ingredients,Cheese,Food ingredients,Infant milk formulas,Pharmaceutical powders,Dairy products,Encapsulated powders
End products
Baking mixes,Milk protein concentrate (mpc),Infant formula,Egg white protein powder,Whey protein isolate (wpi),Pharmaceutical grade lactose,Encapsulated oil powders,Microparticulated whey protein concentrate,Whey protein concentrate (wpc),Whole milk powder (wmp),Pet nutrition formulas,Fruit juice powders,Buttermilk powder,Cheese powder,Cream powder,Milk protein isolate (mpi),Non-fat dry milk (nfdm),Codex skim milk,Yeast extract,Vitamin and mineral powders
Steps before
Liquid Concentration,Mixing,Homogenization
Steps after
Agglomeration,Lecithination,Packing
Input ingredients
NFDM,Codex Skim,WMP,WPC34-80,WPI,Buttermilk,MPC80,MPI,IMF,Microparticulated WPC,Pro-cream,Yeasts,Encapsulated Powders,Blood
Output ingredients
Dried NFDM,Dried Codex Skim,Dried WMP,Dried WPC34-80,Dried WPI,Dried Buttermilk,Dried MPC80,Dried MPI,Dried IMF,Dried Microparticulated WPC,Dried Pro-cream,Dried Yeasts,Dried Encapsulated Powders,Dried Blood
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Dryer Type
Wide Body Dryer
Material Compatibility
NFDM,Codex Skim,WMP,WPC34-80,WPI,Buttermilk,MPC80,MPI,IMF,Microparticulated WPC,Pro-cream,Yeasts,Encapsulated Powders,Blood
Air Distribution System
Vertical Air Distributor
Workflow
Vibrating well mixed and plug flow beds
Exhaust System
Top chamber exhaust ports
Fines Return System
Nozzles,front of fluidbed,end of fluidbed
Lecithination
Optional
Agglomeration
Natural induced agglomeration
Heat Recovery
Included
Baghouse Emissions System
Identifies leaking bag row
Automation
PLC-controlled
Feed System
Dual feed system
CIP Nozzles
Retractable
Spray Nozzle Cameras
Included
Fuel Type
Multi fuel indirect fired heater

Operating Characteristics


Working mechanism
Vertical hot air distributor with vibrating well mixed and plug flow beds
Integrated steps
Multi fuel indirect fired heater,Cyclones,Heat recovery
CIP principles
Retractable CIP nozzles
Batch vs. inline flow
Continuous operation
Automation level
SepTrac™ Smart System

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Customizable
Tank Shape
Wide Body
Feed/Discharge Method
Dual Feed System
Air Distribution
Vertical Air Distributor
Bed Type
Vibrating Well Mixed and Plug Flow Beds
Baghouse
Included

Custom Options


Indirect Fired Heater
Multi fuel
Cyclones
Yes
Baghouse Fines Retention Bin
Yes
Heat Recovery
Yes
Dual Feed System
Yes
Retractable CIP Nozzles
Yes
Lecithination
Yes
Spray Nozzle Cameras
Yes