Versatile fluid bed combo for granulation and coating

Optimize lab-scale R&D with an adaptable fluid bed system, seamlessly transitioning between granulation and coating processes to meet dynamic project needs.

Granulates, Dries, and Coats Lab-Scale Materials

The QUEST FB from ACG is a versatile laboratory-scale fluid bed combo designed for pharmaceutical and nutraceutical R&D applications. What sets this unit apart is its ability to seamlessly switch between top-spray granulation and Wurster coating within a single, retrofittable container, making it ideal for flexible process development. It operates using efficient airflow distribution and a programmable logic controller (PLC) integrated with a weighing scale for precise spray-rate measurement. The unit accommodates a working volume from 0.3 to 3 liters, suitable for bench-top R&D. Its touchscreen HMI and multiple air distribution plates allow easy operation and customization. Constructed with high-quality materials, it ensures compliance with industry standards, while its user-friendly design supports quick setup and maintenance.

Benefits

  • Enhances process flexibility with easy transition between granulation and coating.
  • Streamlines R&D workflows by integrating diverse applications in a single unit.
  • Ensures precise process control with PLC and integrated weighing scale.
  • Reduces lab footprint with a compact, bench-top design.
  • Simplifies cleaning and maintenance with user-friendly components.

General


Applications
Nutraceuticals,Pharmaceuticals
End products
Mineral supplements,Herbal extract tablets,Protein powder blends,Vitamin supplements,Probiotic capsules,Pelletized pharmaceuticals
Steps before
Blending,Mixing,Ingredient preparation,Pre-formulation
Steps after
Coating,Drying,Tablet compression,Quality inspection
Input ingredients
powdered ingredients,pharmaceutical materials,nutraceutical materials,granulation ingredients,coating materials
Output ingredients
granulated particles,coated particles,dry products,laboratory samples,feasibility study outputs
Market info
ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.

Technical Specifications


Top-spray granulation working volume
Min 0.9 l,Max 3 l
Wurster coating working volume
Min 0.3 l,Max 1.5 l
Automation
PLC-controlled
Control system
Touchscreen HMI and PLC-based
Spray rate measurement
Integrated weighing scale
Container type
Convertible for top-spray,Wurster,tangential spray

Operating Characteristics


Working mechanism
Top-spray and Wurster coating
Integrated steps
Granulation and drying
Batch vs. continuous operation
Batch
CIP/SIP
Manual / CIP
Automation level
PLC-based control
Changeover time
Effortless transition between applications
Energy efficiency
Efficient use of resources
Flexibility
Retrofit options for various applications

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Granulation techniques
Top-spray / Wet-mass / Hot-melt / Tangential spray
Coating techniques
Wurster coating
Adaptability for R,D
Lab-scale feasibility
Container type
Retrofittable single container
Portability
Plug and play
Control system
Touchscreen HMI / PLC-based

Physical Characteristics


Machine footprint
Compact
Container type
Single retrofittable container
Control panel type
Touchscreen HMI
Discharge method
Top-spray / Wurster coating
Working volume
0.3 – 3 L

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
PLC-based control system
Container adaptability
Top-spray to Wurster coating and tangential spray