Turnkey plant solutions for industrial applications

Enhance your production line with seamless integration and optimized processes, ensuring precise mixing, dosing, and conveying for consistent output quality.

Blends, Doses, Conveys, and Screens Materials

Zeppelin Systems offers an industrial solution for blending, dosing, conveying, and screening materials, critical for the rubber, food, and plastics industries. This equipment stands out by integrating rotary feeders, diverter valves, and mixers to enhance continuous operations. Its multi-stage conveying screws and samplers streamline high-speed processing, handling a wide range of product types, including solids, powders, and granules.

This equipment finds applications across multiple sectors, supporting the production of tire treads, rubber seals, pastry dough, sauces, polyethylene pellets, and acrylic paints. With a focus on automation, it offers process control stations that ensure seamless integration into existing production lines, facilitated by robust PLC systems and remote monitoring capabilities.

Zeppelin Systems prioritizes energy efficiency, with components like process rotary feeders and discharge bottoms designed to optimize energy use, reducing operational costs. Built with materials resistant to corrosion, these machines guarantee longevity and reliability even in demanding environments. Furthermore, they comply with industry standards, ensuring safety and quality in all processes. Customizable options are available, supported by comprehensive engineering services to adapt the machinery to specific production needs, enhancing throughput and maintaining product quality.

Benefits

  • Enhances operational efficiency by seamlessly integrating into continuous production lines.
  • Reduces energy consumption with optimized motor control and energy-efficient components.
  • Adapts to diverse processing needs with customizable configurations for various product types.
  • Minimizes maintenance downtime with durable, corrosion-resistant materials.
  • Supports regulatory compliance with industry-standard safety and quality assurance.

General


Applications
Dispersion paints,Plastics,Food industry,Rubber and tire industry
End products
Sauces,Polyethylene pellets,Tire treads,Pastry dough,Acrylic paints,Rubber seals
Steps before
Needs assessment,Site analysis,Definition of utilities
Steps after
Assembly,Commissioning,Coordinating third-party suppliers
Input ingredients
Output ingredients
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Automation
PLC-controlled
Capacity
Custom-designed for project needs
Installation Method
Turnkey installation
Modularity
Modular Construction
Mixing Type
High intensity / Cooling / Universal Mixers
Flexible Operations
Batch or continuous
Silo Type
Storage / Blending / Process Silos
System Components
Rotary Feeders,Vacuum Hoppers,Cyclones
Control Systems
Process Control
Operational Scope
From concept to commissioning
Material Handling
Diverter Valves,Conveying Screws

Operating Characteristics


Automation level
PLC / SCADA / Manual
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Custom Options


Control panel type
Touchscreen / Button interface
Integration possibilities
SCADA / MES
Discharge method
Screw / Pneumatic
Container type
Flexible / Fixed