Turbo block flaker for fats

Achieve quick and precise flaking of chocolate, cocoa butter, and fats with high-speed technology that optimizes your production line, reducing processing time significantly.

Flakes Chocolate and Fats Rapidly

The Turbo Block Flaker for Fats by Prefamac Chocolate Machines is engineered to efficiently convert solid blocks of chocolate, cocoa butter, and various animal and vegetable fats into uniform flakes, facilitating faster processing in food production lines. This high-speed, continuous flaking machine operates by employing dual motors that allow for precise control over flake thickness and length, ensuring customization for specific product applications, such as chocolate truffles or cake decorations.

This flaker is capable of handling large blocks, with a capacity to flake 40 kg chocolate blocks or 20-25 kg of fats within a brisk 2.5 minutes, integrating seamlessly with Prefamac or GIRAFFE conveyor systems for streamlined workflow incorporation. The machine’s robust stainless-steel construction offers durability and is complemented by safety features like a transparent cover and lifting eyes for ergonomic operation.

Automation is a key feature of this machine, with fully automatic operation and accelerated block return, simplifying your production process. Maintenance is minimized with a design that avoids contact with oily substances, and features such as anti-static collection bins enhance hygiene and efficiency. Prefamac also offers various blade options and mechanical adjustments to cater to different block sizes, ensuring the Turbo Block Flaker meets diverse production needs across industries like confectionery, dairy, and bakery.

Benefits

  • Increases production efficiency with rapid flaking capabilities, reducing processing time.
  • Enhances product quality through precise customization of flake size and thickness.
  • Improves safety and ergonomics by minimizing manual handling with automatic block loading and return.
  • Integrates smoothly into existing production lines, maximizing operational flexibility.
  • Maintains high hygiene standards with non-contact flaking and anti-static collection bins.

General


Applications
Cocoa butter,Confectionery,Animal fats,Vegetable fats,Bakery products,Chocolate
End products
Milk fat flakes,Coconut oil flakes,Chocolate truffles flakes,Cocoa butter flakes,Chocolate flakes,Cake decorations flakes
Steps before
Block formation,Conveyor transport
Steps after
Melting,Decoration,Packaging
Input ingredients
chocolate blocks,cocoa butter blocks,animal fats,vegetable fats
Output ingredients
chocolate flakes,cocoa butter flakes,animal fat flakes,vegetable fat flakes
Market info
Prefamac is known for manufacturing high-quality chocolate processing equipment, including tempering, enrobing, and cooling machines. The company is recognized for innovative and custom-engineered solutions tailored to the confectionery industry, emphasizing precision, efficiency, and reliability.

Technical Specifications


Capacity
40 kg chocolate blocks / 8 x 5 kg blocks
Speed
5 minutes for chocolate,2.5 minutes for cocoa butter or fats (20-25 kg)
Flake Size
Adjustable thickness and length
Automation
Completely automatic,with automatic and accelerated return
Motor Control
Speed adjustable by potentiometers
Construction Material
Stainless steel,slightly pearled
Safety Features
Transparent cover
Ergonomics
Height of 1 meter,roller system for blocks
Power Supply
400V 3ph 50Hz / 220V 3ph 60Hz
Anti-static Handling
Anti-static collection bins

Operating Characteristics


Flaking speed
20-25 kg per 2.5 minutes
Block size capability
40 kg chocolate blocks or 8 individual 5kg blocks
Automation level
Completely automatic
Speed control
Adjustable motor speeds
Ergonomics
Roller system for heavy blocks
Integration capability
Compatible with Prefamac or GIRAFFE conveyor belts
Blade adjustment
Multiple blade configurations available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Block size capacity
40 kg / 8 x 5 kg blocks
Blade options
Various lengths
Construction material
Stainless steel
Machine height for block entry
1 meter
Safety features
Transparent cover
Collection bins
Anti-static
Control panel
Central control panel

Custom Options


Control panel type
Central control panel,three-phase execution 50 or 60Hz
Integration possibilities
Combined control with Prefamac conveyor belt or cooling tunnel