Triple shaft mixer for high viscosity products
Achieve uniform mixing and dispersion for high-viscosity materials with triple shaft functionality, ensuring optimal product consistency and efficient heat transfer throughout your process.
Mixes and Disperses High-Viscosity Materials
The HHL-III Triple Shaft Mixer/Disperser from Hockmeyer Equipment Corporation is designed to tackle the challenges of processing high-viscosity materials in industries such as chemicals, adhesives, and cosmetics. This equipment excels by integrating a low-speed helical or anchor blade with multiple high-speed dispersion shafts, ensuring thorough mixing and efficient shear forces to achieve uniform dispersion. It is well-suited for applications involving printing inks, sealants, caulks, and more, delivering consistent results in end-products like epoxy sealants and moisturizing creams.
Operating in capacities from laboratory units to 3500 gallons, the HHL-III can be customized with stainless steel or carbon steel construction for corrosion resistance and hygiene. Vacuum, pressure, or atmospheric operation options ensure flexibility in deployment. Energy efficiency is enhanced through inverter-driven motors, reducing energy consumption, and extending the lifespan of components. Compliance with safety standards is assured, making it suitable for hazardous environments.
The mixer’s design facilitates easy cleaning and maintenance with configurations available for different process conditions. With customizable engineering support, the HHL-III can be tailored to meet specific production demands, ensuring an optimal fit into your processing line.
Benefits
- Ensures uniform product quality with efficient blending and dispersion of high-viscosity materials.
- Reduces energy costs with inverter-driven motors and optimized tip speeds.
- Enhances process flexibility with vacuum, pressure, or atmospheric operation options.
- Minimizes maintenance downtime through easy-to-clean design.
- Customizable configurations support diverse production requirements and precise process control.
- Applications
- Sealants,Hot melt adhesives,Printing inks,High-viscosity materials,Caulks,Toothpaste,Magnetic media slurry,Lotions,Creams
- End products
- Lip balm,Packaging ink,Epoxy resin,Anti-aging lotion,Pressure-sensitive adhesive,Epoxy sealants,Moisturizing cream,Whitening toothpaste,Hard disk magnetic fluid,Silicone caulk
- Steps before
- Ingredient Preparation,Pre-Mixing,Grinding
- Steps after
- Homogenization,Filling,Packaging
- Input ingredients
- printing inks,sealants,caulks,hot melt adhesives,magnetic media slurry,creams,lotions,toothpaste,solids,liquids
- Output ingredients
- dispersed materials,dissolved ingredients,emulsified liquids
- Market info
- Hockmeyer Equipment is known for manufacturing high-quality industrial mixing and dispersion equipment. They specialize in ETO solutions for industries like paints, inks, and chemicals, renowned for innovation, reliability, and superior engineering.
- Mixing Capacity
- Laboratory units to 3500 gallons
- Motor Type
- Inverter driven motors
- Material of Construction
- Stainless steel or carbon steel
- Blade Configuration
- Helical and anchor sweep low-speed blade,various high-speed blades
- Operation Type
- Vacuum,pressure,or atmospheric
- Environment Suitability
- Hazardous or safe environments
- Tip Speed
- 4500 FPM for high-speed,varying for low-speed
- Holding Capacity
- Varies from 2 to 3190 gallons
- Working Capacity
- Varies from 1.5 to 1000 gallons
- Tank Size
- Varies,e.g.,19.25 x 17 inches to 72 x 62 inches
- Working mechanism
- Triple shaft mixing with low-speed and high-speed blades
- Integrated steps
- Mixing,dispersion,and shear in one unit
- Batch vs. inline flow
- Batch
- Automation level
- Inverter driven motors for adjusted speed
- Cleaning method
- Manual / CIP
- Energy efficiency
- Lower horsepower usage
- Corrosive resistance (e.g. acids)
- Stainless steel or carbon steel material
- Viscosity range
- Medium to very high
- Heat sensitivity
- High
- Machine footprint
- Varies based on model size
- Tank size
- 2 gallons to 1000 gallons
- Tank diameter/height
- 19.25 x 17 inches to 72 x 62 inches
- Material of construction
- Stainless steel or carbon steel
- Configuration
- Hoist or tank mounted
- Blade type
- Helical and anchor sweep low-speed blade,various high-speed blades available
- Blade diameter
- Varies based on model and blade type
- Configuration
- Hoist or tank mounted
- Material of construction
- Stainless steel or carbon steel
- Operation type
- Vacuum,pressure,or atmospheric
- Environment suitability
- Hazardous or safe environments
- Blade type
- Helical and anchor sweep,various high-speed blades