Tablet coating system for aqueous, solvent, and sugar films
Achieve precision coating with flexible application capabilities for tablets, allowing efficient film layering with minimized marking and uniform finish, essential for diverse production environments.
Coats Tablets and Supplements Efficiently
The Fully Perforated HI-COATER® from Freund is designed to meet the diverse coating demands of pharmaceutical and nutraceutical industries. Specializing in the film, sugar, and solvent coating processes, this system enhances coating uniformity and efficiency through its innovative AT-PRO™ Anti-Bearding Spray Gun. It accommodates batch ranges from 10% to 100% of brim volume, making it versatile for varying production needs. Operating with a precise control system, it integrates seamlessly into both batch and continuous operations with options for inline PAT monitoring. The EcoClean™ technology and no-drip design contribute to reduced resource consumption and improved process safety. Engineered for compliance with GMP standards, it features a sanitary mirror-smooth finish for easy cleaning. The system can be further customized with options for the Smart-Safe™ containment system and COMPUTMAutomated Control System, ensuring it meets specific production and regulatory requirements.
Benefits
- Enhances coating uniformity and efficiency, reducing rework and material waste.
- Streamlines cleaning processes with removable baffles and EcoClean™ technology, minimizing production downtime.
- Optimizes resource use through precise control of atomization and pattern air, cutting energy and solvent costs.
- Provides flexible production capabilities with batch ranges from 10% to 100%, accommodating diverse manufacturing needs.
- Ensures compliance with GMP standards, supporting regulatory adherence and product quality.
- Applications
- Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Sweets,Coating materials
- End products
- Ibuprofen tablets,Vitamin d tablets,Herbal supplement tablets,Sugar-coated sweets,Omega-3 capsules,Chocolate-coated candies,Aspirin tablets
- Steps before
- Granulation,Drying,Continuous Dry Granulation,Wet Granulation,Top Spray Granulation,Powder Coating
- Steps after
- Packing,Tablet Pressing,Packaging
- Input ingredients
- aqueous coating materials,solvent-based coating materials,sugar coating materials,tablets,bulk materials with 0.8 g/cc density
- Output ingredients
- coated tablets,film-coated tablets,sugar-coated tablets,solvent-coated tablets
- Market info
- Freund is known for its expertise in granulation and coating technology, supplying high-quality industrial equipment for pharmaceutical, chemical, and food industries. Renowned for innovation and reliability, Freund consistently delivers engineered-to-order solutions tailored to client needs.
- Film Coating Processes
- Aqueous,Solvent,Sugar
- Batch Range
- 10% to 100% of Brim Volume
- Pan Diameter
- 1,219 mm (48") / 1,524 mm (60") / 1,676 mm (66")
- Spray Guns
- 4-12
- Batch Size
- Varies by model
- Automation
- Automatic (Recipe-Driven) and Manual Modes
- Control System
- Validatable Control System Optional COMPU™
- Coating Uniformity
- Precise Control of Atomization and Pattern Air
- Energy Efficiency
- Improved Thermodynamic Design
- Cleaning Method
- Continuous Weld Pan Housing
- Exhaust Plenum
- Streamline for Easy Lifting and Cleaning
- Coating Thickness Monitoring
- Real Time
- Containment
- Smart-Safe™ Optional
- PAT Monitoring
- Inline Optional
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / Manual
- Automation level
- Automatic (Recipe-Driven) and Manual Modes
- Control system
- Color Touch Screen Control System
- Temperature control
- Improved Thermodynamic Design
- Energy efficiency
- EcoClean™ Technology Optional
- Spray system
- AT-PRO™ Anti-Bearding Spray Gun
- Coating uniformity
- Precise Control of Atomization and Pattern Air
- Spray bar calibration
- Easily Removable Spray Bar
- Real-time monitoring
- Inline PAT Monitoring Optional
- Abrasion resistance
- Abrasion Resistant Perforations
- Cleanability
- Sanitary Mirror-Smooth Finish Pan Interior
- Continuous Weld Pan Housing
- Corrosive resistance (e.g. acids)
- High Pressure – Low Volume Systems
- Density/particle size
- 0.8 g/cc bulk density
- Coating type
- Film,Sugar,Solvent
- ISO Certification
- ISO 9001
- Pan Diameter
- 1,219 mm (48") to 1,676 mm (66")
- Batch Range Size
- 9 kg to 1,440 kg
- Volume Min/Max
- 11 L to 1,800 L
- Spray Guns
- 4 to 12
- Pan Housing
- Continuous Weld,No Seals
- Exhaust Plenum
- Streamlined for Easy Lifting and Cleaning
- Removable Components
- Removable Precision Mixing Baffle,Removable Anti-Slide Baffles
- Coating Pan Interior Finish
- Sanitary Mirror-Smooth
- Material Compatibility
- Abrasion Resistant Perforations
- Footprint
- 0
- Control Panel
- Color Touch Screen Control System
- Operation Modes
- Automatic (Recipe-Driven) and Manual Modes
- Automation System
- Optional COMPUTM Automated Control System
- Spray Bar
- Easily Removable for Calibration
- Spray Gun
- AT-PRO™ Anti-Bearding Spray Gun
- Containment
- Smart-Safe™ Containment Optional
- PAT Monitoring
- Inline PAT Monitoring Optional
- Process Design
- Batch Ranges
- Coatings
- Film,Sugar and Solvent Coating Available
- EcoClean™ Technology
- Optional
- Exhaust Plenum
- Streamline for Easy Lifting and Cleaning
- Recipe Handling
- 21 CFR Part 11 Data and Recipe Handling System