Soft gel encapsulation system
Efficiently produce high-quality soft gel capsules with precision encapsulation, rapid drying, and thorough inspection, enhancing product integrity and reducing costs while maintaining rigorous quality standards.
Encapsulates, Dries, and Inspects Soft Gel Capsules
AUSTAR, the agent for the Italian Pharmagel Company, offers a comprehensive Soft Gel Encapsulation and Drying System that streamlines production for pharmaceutical, cosmetics, and healthcare manufacturers. This versatile system includes encapsulation, drying, and inspection equipment, featuring the Soft Gel Encapsulation Machine for precise, efficient soft gel production. The machine is servo-driven with high-precision transmission parts and FDA-compliant materials, ensuring quality and cost efficiency. The Inline Tumble Dryer drastically reduces drying time by utilizing fluidized air, enhancing throughput while conserving space. A PLC-controlled automation system minimizes labor, ensures operational consistency, and supports process integration within a production line. This system addresses industry challenges by maintaining high gel quality, reducing contamination, and facilitating easy cleaning and maintenance. Compliant with GMP and FDA standards, the system offers customizable configurations and robust engineering support for diverse applications, including vitamin, CBD oil, and probiotic encapsulation.
Benefits
- Enhances product quality by ensuring accurate and consistent soft gel encapsulation.
- Reduces production time with efficient fluidized air drying technology.
- Lowers operational costs through automated, PLC-controlled processes that minimize manual intervention.
- Complies with GMP and FDA standards, ensuring regulatory alignment and high safety standards.
- Supports flexible production with customizable configurations to meet diverse application needs.
- Applications
- Food,Supplements,Cosmetics,Healthcare,Pharmaceuticals
- End products
- Vitamin e capsules,Omega-3 fish oil capsules,Probiotic capsules,Herbal supplement capsules,Collagen supplements,Soft gel capsules,Essential oil capsules,Skin serum capsules,Cbd oil capsules,Moisturizing gel capsules
- Steps before
- Base preparation,Melt glue preparation
- Steps after
- Sorting,Inspection,Drying,Visual inspection,Packing
- Input ingredients
- gelatin,liquid glue
- Output ingredients
- soft gel capsules,defective soft gels
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Automation
- PLC-controlled
- Efficiency
- High efficiency
- Batch time
- 45 min
- Weighing accuracy
- ,lt
- 0.1%
- Drying method
- Fluidized air blowing
- Drying time
- Greatly shortened
- Inspection type
- Optical detection
- Machining precision
- High machining precision
- Gelatin utilization
- High utilization ratio
- Filling accuracy
- High filling accuracy
- Sealing effect
- Good sealing effect
- Micro-oil lubrication
- Capsule free from cleaning
- Working mechanism
- PLC-controlled
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- Automatic online cleaning
- Automation level
- Full automation,PLC
- Integrated steps
- Encapsulation,drying,inspection
- Changeover time
- Easy and fast production changes
- Energy efficiency
- Ensures stable operation with reduced energy consumption
- Biological compatibility
- FDA compliant materials
- Cleanability
- Automatic online cleaning
- Abrasion resistance
- High-précised transmission parts
- Corrosive resistance (e.g. acids)
- Materials suitable for pharmaceutical applications
- Gelatin Utilization Ratio
- High utilization
- Machine footprint
- Compact design
- Tank shape
- Cylindrical
- Feed/discharge method
- Automatic loading,unloading
- Module composition
- Easy to assemble
- Control panel type
- PLC-controlled
- Automation level
- Automatic online cleaning
- Mixing system
- Contrary rotating dual mixing system
- Viscosity control
- Online viscosity test and compensation
- Drying method
- Online drying tumble
- Inspection method
- Optical detection
- Servo system
- Servo driven alignment