Sequentially automated case packer for small products
Efficiently pack diverse small products into large cases with precision and speed, optimizing your production flow and reducing manual labor while seamlessly integrating into existing processes.
Automates and Optimizes Case Packing Process
The NRCP-5 from Rychiger is a sophisticated robot-assisted case packer that enhances efficiency in secondary packaging operations across various industries. Designed for food, beverage, and life science sectors, this machine stands out by automating the tedious task of packing numerous small solid products into larger cases, thereby addressing typical production bottlenecks. Equipped with a Fanuc robot, the NRCP-5 ensures continuous operation with minimal manual intervention, featuring programmable case and product sizes for quick changeovers. Ideal for pharmaceuticals, cosmetics, and industrial goods, it processes up to 300 cases per hour with precise sealing and loading capabilities. This case packer integrates seamlessly into existing production lines via its compact design and allows for dual magazine use, facilitating either higher capacity or flexible case size adjustments. The NRCP-5 is engineered to support high-speed automation while reducing operational strain on personnel, delivering a reliable and adaptable packaging solution.
Benefits
- Increases operational efficiency by automating labor-intensive case packing tasks.
- Enhances flexibility with programmable case and product sizes for swift changeovers.
- Streamlines production with dual magazine capability, doubling capacity or accommodating various case sizes.
- Minimizes worker fatigue by handling heavy payloads with robot-assisted precision.
- Provides a cost-effective entry into automation, reducing long-term operational costs.
- Applications
- Supplements,Medical devices,Snacks,Pet food,Multi beverage,Coffee,Confectionary,Cosmetics,Industrial goods,Baby food,Tea,Dairy products,Pharmaceuticals
- End products
- Foil-sealed coffee pods,Chocolate boxes,Tea bags,Sterile syringe kits,Lip balm tubes,Vitamin bottle packs,Jars of baby puree,Blister packs of tablets,Assorted beverage sachets,Packaging for cleaning solutions,Protein bars,Cheese packets,Canned dog food
- Steps before
- Product Collation,Folding of Cases
- Steps after
- Conveyor Transport,Case Sealing,Top Flap Folding,Tape or Adhesive Sealing
- Input ingredients
- folded cases,sealed cartons,small containers,various product types
- Output ingredients
- packed large cases,sealed cases
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Output/min
- Up to 5
- Output/h
- Up to 300
- Package Length Range
- 152 - 610 mm
- Package Width Range
- 127 - 406 mm
- Package Height Range
- 100 - 406 mm
- Magazine Capacity
- 150 cases
- Size (LxWxH)
- 2.29 x 3.93 x 2.13 m
- Weight
- 900 kg
- Power Requirements
- 230 V/20A 60 Hz
- Air Requirements
- 90 PSI @ 10CFM
- Automation
- Robot-assisted
- Working mechanism
- Sequentially automated
- Integrated steps
- Case erection,loading,sealing
- Automation level
- Robot-assisted,PLC-controlled
- Changeover time
- Programmable for swift switching
- Batch vs. continuous operation
- Batch operation
- Cleaning method
- Not specified
- Energy efficiency
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 2.29 x 3.93 x 2.13 m
- Weight
- 900 kg
- Discharge method
- Conveyor system
- Compact footprint
- Yes
- Control panel type
- Programmable
- Programmable case sizes
- Yes
- Integration possibilities
- Easy to integrate into production environments
- Magazine capacity customization
- Up to 300 cases
- Multi-case size capability
- Two magazines for different case sizes
- Robotic arm customization
- Fanuc robot integration