Reliable cartoning solution for food and non-food products
Achieve seamless product packaging with a cartoning solution designed to efficiently handle forming, loading, and closing processes, ensuring high-speed operations and flexibility in packaging a diverse range of products.

Forms, Loads, and Closes Cartons Efficiently
The Kliklok ACE from Syntegon is an integrated cartoning system designed to meet the demands of high-speed, flexible packaging across a variety of industries. Distinguished by its ability to perform forming, loading, and closing in one seamless sequence, it enhances productivity while minimizing downtime. With its advanced automation, the Kliklok ACE accommodates a broad spectrum of products from pharmaceuticals to frozen foods, including blister packs, protein bars, and chocolate chip cookies. The system features high-capacity throughput, capable of handling continuous operations at varying speeds. Syntegon’s cartoning equipment offers compatibility with both solid and packaged products, ensuring precise alignment and gentle handling. The PLC-controlled interface enables straightforward integration into existing lines and provides remote-monitoring capabilities for enhanced oversight. Constructed with durable materials, the Kliklok ACE is designed for easy maintenance and delivers energy efficiency, reducing operational costs while maintaining performance. Compliance with industry standards ensures reliable operation for pharmaceutical and food production environments. Moreover, customization options are available to tailor the system to specific production needs.
Benefits
- Maximizes production efficiency with continuous, seamless operation.
- Reduces operational costs through energy-efficient, variable-speed controls.
- Ensures product integrity with gentle handling suitable for delicate items.
- Provides flexibility with quick format changes for diverse product demands.
- Enhances compliance and quality assurance with industry-standard certifications.
- Applications
- Food,Personal care,Frozen food,Biscuits,Snacks,Pet food,Nutraceuticals,Confectionery,Bakery,Medical products,Toys,Pharmaceuticals
- End products
- Dog kibble,Chocolate chip cookies,Antacid tablets,Frozen lasagna,Fish oil capsules,Blister packs,Birth control pills,Potato chips,Whole grain bread,Cotton swabs,Action figures,Protein bars
- Steps before
- Collating,Stacking,Timing,Placing
- Steps after
- Packing,Inspection,Handling,Loading
- Input ingredients
- primary wrapped products,food products,non-food products,medical products,bars,baked goods,cookies,meal trays,tubs,pots,frozen food,confectionery,personal care products,pet food,toys
- Output ingredients
- cartons,carton sleeves,carton trays,lock style cartons,glue cartons,wrapped products,pack styles,carton box sizes,vertical packaging,horizontal packaging
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Speed
- Low,mid,or high speeds
- Carton Size
- Various carton sizes
- Pack Style
- Top load,end load,wraparound
- Automation
- Fully automated cartoning
- Format Flexibility
- Fast format changes
- Handling Capability
- Gentle product handling
- Product Type
- Food,non-food,medical
- Footprint
- Compact
- Material Processing
- Recycled materials
- Energy Efficiency
- Glue-saving technologies
- Working mechanism
- Integrated topload,endload,and wraparound
- Integrated steps
- Forming,loading,and closing
- Flexibility
- High,with fast format changes
- Automation level
- Fully automated
- Changeover time
- Fast and efficient
- Cleaning method
- Easy cleaning and maintenance
- Energy efficiency
- Efficient,minimizing waste
- Product handling
- Gentle handling for sensitive products
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product types handled
- Food / Non-food / Medical
- Machine footprint
- Compact
- Forming method
- Topload / Endload / Wraparound
- Carton size flexibility
- Variety of sizes
- Discharge method
- Conveyor
- Control panel type
- Touchscreen interface
- Material handling flexibility
- Gentle product handling
- Control panel type
- HMI
- Integration Possibilities
- Seamlessly integrated systems
- Format flexibility
- Large range of carton formats and pack styles
- Product handling options
- Integrated delta robots
- Automation level
- Automated / Integrated system
- Footprint
- Compact footprint
- Safety features
- Full carton control
- Flexibility
- Fast format changes