Reliable cartoning solution for food and non-food products

Achieve seamless product packaging with a cartoning solution designed to efficiently handle forming, loading, and closing processes, ensuring high-speed operations and flexibility in packaging a diverse range of products.

Forms, Loads, and Closes Cartons Efficiently

The Kliklok ACE from Syntegon is an integrated cartoning system designed to meet the demands of high-speed, flexible packaging across a variety of industries. Distinguished by its ability to perform forming, loading, and closing in one seamless sequence, it enhances productivity while minimizing downtime. With its advanced automation, the Kliklok ACE accommodates a broad spectrum of products from pharmaceuticals to frozen foods, including blister packs, protein bars, and chocolate chip cookies. The system features high-capacity throughput, capable of handling continuous operations at varying speeds. Syntegon’s cartoning equipment offers compatibility with both solid and packaged products, ensuring precise alignment and gentle handling. The PLC-controlled interface enables straightforward integration into existing lines and provides remote-monitoring capabilities for enhanced oversight. Constructed with durable materials, the Kliklok ACE is designed for easy maintenance and delivers energy efficiency, reducing operational costs while maintaining performance. Compliance with industry standards ensures reliable operation for pharmaceutical and food production environments. Moreover, customization options are available to tailor the system to specific production needs.

Benefits

  • Maximizes production efficiency with continuous, seamless operation.
  • Reduces operational costs through energy-efficient, variable-speed controls.
  • Ensures product integrity with gentle handling suitable for delicate items.
  • Provides flexibility with quick format changes for diverse product demands.
  • Enhances compliance and quality assurance with industry-standard certifications.

General


Applications
Food,Personal care,Frozen food,Biscuits,Snacks,Pet food,Nutraceuticals,Confectionery,Bakery,Medical products,Toys,Pharmaceuticals
End products
Dog kibble,Chocolate chip cookies,Antacid tablets,Frozen lasagna,Fish oil capsules,Blister packs,Birth control pills,Potato chips,Whole grain bread,Cotton swabs,Action figures,Protein bars
Steps before
Collating,Stacking,Timing,Placing
Steps after
Packing,Inspection,Handling,Loading
Input ingredients
primary wrapped products,food products,non-food products,medical products,bars,baked goods,cookies,meal trays,tubs,pots,frozen food,confectionery,personal care products,pet food,toys
Output ingredients
cartons,carton sleeves,carton trays,lock style cartons,glue cartons,wrapped products,pack styles,carton box sizes,vertical packaging,horizontal packaging
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Speed
Low,mid,or high speeds
Carton Size
Various carton sizes
Pack Style
Top load,end load,wraparound
Automation
Fully automated cartoning
Format Flexibility
Fast format changes
Handling Capability
Gentle product handling
Product Type
Food,non-food,medical
Footprint
Compact
Material Processing
Recycled materials
Energy Efficiency
Glue-saving technologies

Operating Characteristics


Working mechanism
Integrated topload,endload,and wraparound
Integrated steps
Forming,loading,and closing
Flexibility
High,with fast format changes
Automation level
Fully automated
Changeover time
Fast and efficient
Cleaning method
Easy cleaning and maintenance
Energy efficiency
Efficient,minimizing waste
Product handling
Gentle handling for sensitive products

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product types handled
Food / Non-food / Medical

Physical Characteristics


Machine footprint
Compact
Forming method
Topload / Endload / Wraparound
Carton size flexibility
Variety of sizes
Discharge method
Conveyor
Control panel type
Touchscreen interface
Material handling flexibility
Gentle product handling

Custom Options


Control panel type
HMI
Integration Possibilities
Seamlessly integrated systems
Format flexibility
Large range of carton formats and pack styles
Product handling options
Integrated delta robots
Automation level
Automated / Integrated system
Footprint
Compact footprint
Safety features
Full carton control
Flexibility
Fast format changes