Pure water generation system for pharmaceutical manufacturing

Ensure high-purity water and steam production with precision-engineered systems that enhance cleanliness and efficiency in pharmaceutical processing.

Generates and Distributes Ultra-Pure Water and Steam

Syntegon’s Pure Media Systems, featuring the Pharmatec MWFI System, revolutionize the generation and distribution of ultra-pure water and steam for pharmaceutical and biopharmaceutical industries. Designed with modularity and skidded drop-in installation, these systems employ advanced processes such as ultrafiltration and reverse osmosis to ensure high purity levels, effectively supporting applications in liquid formulations, tablets, capsules, and sterile solutions like saline and paracetamol. The systems facilitate continuous operation, integrating seamlessly with existing production lines through PLC automation, while maintaining superior energy efficiency with significant reductions in operational costs. Constructed with durable stainless steel, these systems are compliant with GMP standards, offering reliable sanitary performance. Maintenance is streamlined through easy-access designs, and optional ozone sanitation enhances microbial protection. Custom engineering support allows adaptation to specific process requirements, ensuring optimal performance across diverse pharmaceutical and biotechnology applications.

Benefits

  • Minimizes operational costs by leveraging energy-efficient processes.
  • Ensures compliance with stringent GMP standards, enhancing product safety.
  • Streamlines integration with existing production lines, reducing setup time.
  • Enhances production flexibility with modular, customizable configurations.
  • Reduces microbial risks with advanced sanitization options including ozone treatment.

General


Applications
Food,Liquid food,Liquid formulations,Blood plasma fractionation,Snacks,Pet food,Nutraceuticals,Confectionery,Bars,Tablets,Chocolate,Capsules,Dairy,Pharmaceuticals
End products
Sterile water for injection,Chocolate truffles,Energy bars,Vitamin d capsules,Ketogenic dog treats,Gummy vitamins,Milk chocolate,Intravenous immunoglobulin,Infant formula,Cheese sauce,Fruit-flavored gummy candies,Chocolate bars,Protein supplements,Yogurt drinks,Sterile saline solution,Paracetamol tablets,Protein bars
Steps before
Pre-treatment of raw/potable water,Ultrafiltration,Reverse osmosis,Electrodeionization,Softening
Steps after
Storage and distribution,Continuous monitoring,UV sanitization,Sub-loop cooling,Microbial contamination protection
Input ingredients
potable water,softened water,pre-treated water
Output ingredients
pure water (PW),high purity water (HPW),water for injection (WFI),pure steam (PS)
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Energy Efficiency
High energy efficiency
Automation
Modular turn-key solution
Storage Option
Hot or Cold storage
Water Type
Pure Water (PW),High Purity Water (HPW),Water for Injection (WFI),Pure Steam (PS)
Generation Method
Membrane-based,Distillation-based
System Design
Modular and Skidded
Footprint
Compact,reduced footprint
Installation Type
Drop-in installation
Heating Method
Natural Circulation Distillation
Material
All-SS Construction

Operating Characteristics


Working Mechanism
Membrane-based / Distillation
Integrated Steps
Generation,Storage,Distribution
Batch vs. Inline Flow
Continuous
CIP Principles
Automated CIP/SIP
Automation Level
PLC/SCADA controlled
Energy Efficiency
High energy efficiency through modular design
Sanitization Method Flexibility
Chemical / Thermal
Footprint
Compact,Skidded Systems

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Small
Skidded design
Yes
Drop-in installation
Yes
System height
Low
Generator type
Hot/Cold
Tank material
Stainless Steel
Ozone addition
Available
Cooling modules
Integrated

Custom Options


Control panel type
Touchscreen HMI
System integration
Modular design,drop-in installation
Footprint
Compact,reduced footprint
Energy efficiency
High energy efficiency,low consumption
Heating option
Single,dual,or triple mode
Water storage
Hot or cold storage options
Sanitization method
Thermal or chemical options
CIP system integration
Associated CIP systems included