Pharma r&d equipment for solid dosage forms
Optimize your pharmaceutical production with cutting-edge equipment designed for precise mixing, granulating, and drying processes, perfect for developing and perfecting oral solid dosage forms.
Processes and Coats Pharmaceutical Powders and Tablets
The comprehensive range of equipment from Syntegon, including mixers, granulators, dryers, tablet presses, tablet coaters, and capsule fillers, is designed to enhance pharmaceutical production efficiency. These machines support various processes, such as mixing, granulating, drying, and tablet pressing, crucial for creating products like paracetamol powder, ibuprofen tablets, and vitamin D capsules. Operating under batch, pilot, or continuous modes, these systems are equipped with Automated Process Development (APD) capabilities for precision and optimization. The equipment offers high throughput and adaptability, tailored for pharmaceutical manufacturers and R&D labs. Constructed with corrosion-resistant materials, it meets GMP and FDA standards. Clean-in-place (CIP) systems are integrated for efficient maintenance, while customization options include process parameters and engineering support to suit specific production needs.
Benefits
- Streamlines production with seamless integration across mixing, granulating, and coating stages.
- Enhances product quality and consistency through precise process optimization.
- Lowers operational costs with energy-efficient equipment design.
- Facilitates compliance with GMP and FDA regulations for pharmaceutical manufacturing.
- Reduces cleaning time and contamination risk with built-in CIP systems.
- Applications
- Supplements,Plant-based formulations,Liquid formulations,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder,Granules,Pellets,Powders,Capsules
- End products
- Ibuprofen tablets,Pelleted probiotics,Vitamin d capsules,Gelatin capsules,Effervescent granules,Cough syrup,Plant-based capsules,Herbal supplements,Protein powder,Paracetamol powder
- Steps before
- Mixing,Granulating,Drying,API Blending,Pre-formulation Studies
- Steps after
- Tablet Pressing,Tablet Coating,Capsule Filling,Capsule Sealing,Packaging
- Input ingredients
- APIs,excipients,powder,granules,pellets,liquids,capsules
- Output ingredients
- tablets,coated tablets,filled capsules,sealed capsules,formulations
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Automation
- PLC-controlled
- Capsule sizes
- 000 to 5
- Batch size
- 30 g to 10 kg
- Capacity
- Up to 125,000 capsules per hour
- High-Shear Mixer
- Gentlewing impeller
- Fluid Bed System
- Single product container
- Tablet Compression
- TPR series
- Capsule Filling Machine
- HPMC or gelatin capsules
- Containment Level
- OEB 4 or OEB 5
- Compression force
- 10–100 kN
- Filling method
- Volumetric / gravity
- Tablet Coating
- Sepion tablet coater
- Cooling option
- Cryogenic / Ambient
- Cycle time
- Up to 48 hours
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat sensitivity
- Yes/No
- Viscosity
- Low/Medium/High
- Foaming
- Yes/No
- Container size and shape
- Customizable
- Agglomeration risk
- Yes/No
- Abrasiveness
- Yes/No
- ISO Certification
- ISO 9001
- OEB Classification
- OEB 4 / OEB 5
- Drum size
- 10–300 L
- Control panel type
- HMI/Touchscreen
- Customizable process parameters
- Mixing duration,Tip speed,Filling level
- Containment Options
- OEB 4 / OEB 5