Particle size control equipment for pharmaceutical applications
Achieve precise particle size control for diverse materials with advanced milling solutions designed to handle everything from tough crystalline substances to heat-sensitive viscous materials, ensuring optimal product quality and consistency.
Crushes and Sieves for Precise Particle Control
The AUSMILL series from AUSTAR offers specialized hammer, cone, and centrifugal sieve mills designed for precise particle size control across pharmaceutical, food, and fine chemical industries. These mills efficiently crush and sieve a wide range of materials, utilizing a star-type valve for dust-free operation and customizable screen sizes ranging from 0.2 to 10 mm. The HMA series hammer mills feature dual-action rotors—one side for crystalline materials and the other for fibrous substances—with integrated temperature monitoring and cavity cooling for minimal heat impact. The CMA cone mills are ideal for viscous materials with a beveled or rounded rotor to prevent bridging and ensure smooth operation. For high-capacity needs, the SCMA centrifugal sieve mills offer an innovative sieving method to maintain low temperature rises, perfect for heat-sensitive products. With capabilities like CIP/SIP for easy cleaning and real-time process monitoring via a control system, these mills support various end-products like tablets, nutraceutical powders, and seasoning blends while ensuring compliance with industry standards. Customizable configurations and engineering support make the AUSMILL an adaptable choice for specific production needs.
Benefits
- Enhances product consistency by providing precise particle size control.
- Reduces processing time through efficient crushing and sieving for various materials.
- Minimizes thermal impact on heat-sensitive products with integrated cooling systems.
- Complies with pharmaceutical and food industry standards, facilitating regulatory approval.
- Simplifies cleaning and maintenance with CIP/SIP capabilities.
- Applications
- Food,Fine chemicals,Pharmaceuticals
- End products
- Active pharmaceutical ingredients (apis),Bulk powder supplements,Nutraceutical powders,Spice mixes,Nutraceutical granules,Instant soup powders,Fine chemical compounds,Powdered drink mixes,Tablets,Seasoning blends,Pharmaceutical excipients,Capsules,Flavoring agents
- Steps before
- Drying,Grinding,Purification
- Steps after
- Packing,Coating,Sterilization
- Input ingredients
- crystalline materials,fibrous materials,viscous materials,dry materials,wet materials,heat sensitive materials,material agglomerates
- Output ingredients
- crushed particle size,qualified materials,material agglomerates after processing
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Screen size
- 0.2 ~10 mm
- Feed speed control
- Star-type valve
- Automation
- Temperature control
- Cooling device
- Cavity cooling
- Temperature monitoring
- Crushing cavity,rotating shaft
- Particle size control
- Customizable
- Rotor type
- Hammer,Knife
- CIP/SIP capability
- Available
- Crushing blade rotor structure
- Beveled,Rounded
- Sealing performance
- Good
- Centrifugal force type
- High-speed rotating screen
- Temperature rise
- Small during crushing
- Working mechanism
- Hammer,Cone,Centrifuge
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP 121°C / SIP 135°C
- Integrated steps
- Crushing,sieving
- Automation level
- Manual / PLC
- Changeover time
- Quick disassembly
- Cleanability
- Easy to disassemble and clean
- Density/particle size
- 0.2 ~10mm
- Hard/crystalline materials compatibility
- Hammer side used
- Fibrous materials compatibility
- Knife side used
- Viscous materials compatibility
- Cone and centrifugal sieving mills
- Machine footprint
- Compact design
- Feed method
- Star-type valve control
- Discharge method
- Outlet with good sealing performance
- Cooling system
- Cavity cooling device
- Screen size
- 0.2–10mm
- Crushing rotor types
- Beveled and rounded structure
- Rotor sides
- Hammer and knife sides
- Control panel type
- PLC-controlled
- Discharge method
- Star-type valve