Laboratory conching solution for small batches of chocolate

Optimize your chocolate formulations with precise moisture and viscosity control, essential for achieving superior taste and texture in small batch testing.

Conches and Refines Small Batch Chocolates

The CWC 5 Laboratory Conche from Caotech B.V. is specifically engineered for small batch chocolate processing in laboratory settings. Its compact design facilitates precise conching of chocolates, compounds, and spreads, making it ideal for testing flavor profiles and textures before larger production runs. The CWC 5 works by applying shear stress, reducing viscosity and moisture content to achieve a consistent chocolate mass. It boasts a capacity of 5 kg/h with low energy consumption due to its 0.7 kW power requirement. This conche delivers efficient moisture reduction with final humidity levels reaching as low as 0.7%, ensuring optimal flavor development. With easy cleaning features and no need for a foundation, the CWC 5 seamlessly integrates into any lab environment. Its versatility covers a range of applications from dark and milk chocolate bars to ice cream coatings and nut-based spreads, making it an essential tool for chocolate manufacturers, food labs, and R&D facilities.

Benefits

  • Ensures consistent product quality by optimizing flavor and texture in small batches.
  • Reduces operational costs with low energy consumption and minimal maintenance requirements.
  • Enhances yield through effective moisture reduction, achieving high-quality outputs.
  • Saves space with a compact design that fits easily into laboratory environments.
  • Facilitates easy cleaning and quick changeover between different chocolate formulations.

General


Applications
Chocolate,Bread spreads,Compounds,Ice cream coatings
End products
White chocolate couverture,Compound chocolate bars,Hazelnut chocolate spread,Decorative chocolate coatings,Nutella alternatives,Milk chocolate truffles,Chocolate pralines,Dark chocolate bars,Peanut butter spreads,Almond butter spreads,Ice cream chocolate dips,Chocolate ganache
Steps before
Collection of cocoa beans,Grinding of cocoa beans
Steps after
Packing,Coating
Input ingredients
cocoa beans,chocolate mass,moisture content
Output ingredients
conched chocolate,compounds,ice cream coatings,bread spreads,reduced moisture content chocolate
Market info
Caotech is known for its expertise in designing and manufacturing industrial equipment for processing cocoa, chocolate, and confectionery. The company is reputable for producing high-quality, tailor-made processing machinery, catering to both large-scale operations and niche producers.

Technical Specifications


Capacity
5 kg/h
Installed power
0.7 kW
Weight
70 kg
Dimensions (LxWxH)
600 x 550 x 735 mm
Moisture content reduction
0.9% to 0.7% humidity
Batch size
5 kg
Energy efficiency
Low energy consumption
Cleaning method
Easy cleaning
Floor space
Limited floor space,no foundation required

Operating Characteristics


Batch vs. continuous operation
Batch
Moisture control
0.7% - 0.9% humidity
Automation level
Manual
Cleaning method
Easy cleaning / Manual
Energy efficiency
Low energy consumption
Space requirement
Limited floor space,no foundation required

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Batch size
5 kg
Conching capacity
Varies by moisture content and desired flavour
End products
Chocolate,compounds,bread spreads,coatings

Physical Characteristics


Compact footprint
600 x 550 x 735 mm
Weight
70 kg
Capacity
5 kg/h
Installation type
Laboratory
Power requirement
0.7 kW
Moisture reduction
Down to 0.9% or 0.7%
Conching capability
Chocolate,compounds,bread spreads,coatings

Custom Options


Control panel type
Touchscreen / Analog
Integration possibilities
Laboratory setups
Batch capacity
5 kg
Conching time adjustment
Variable