Laboratory coater and fluid bed processor
Optimize your research and development with a versatile benchtop unit that integrates granulating, drying, and coating processes, ensuring seamless transition and precise control for small-scale product innovation.
Processes and Coats Pharmaceutical and Cosmetic Products
The Minilab RC from DIOSNA is a versatile laboratory unit that combines the functionalities of a fluid-bed processor and a drum coater, tailored for pharmaceutical and cosmetic product development. This benchtop unit utilizes the Rapid Change system to seamlessly switch between granulation, drying, and coating processes, making it ideal for producing pharmaceutical pills, effervescent tablets, and coated cosmetics.
Equipped with a fluid bed module and a drum coater, it processes batches from 0.2 to 3.2 kg in the fluid-bed, and 0.5 to 2.7 kg in the drum coater. Integrated air, measurement, and control technologies support comprehensive parameter monitoring with a full graphic display, ensuring precision and repeatability in operations. The Minilab RC offers flexibility through tool-free disassembly for ease of cleaning and optional microkits for varying batch sizes, enhancing adaptability in R&D settings.
Designed to meet stringent industry standards, the Minilab RC is compliant with pharmaceutical and fine chemical production requirements. Its construction supports efficient energy use, while optional temperature range extensions and available stainless-steel components ensure material compatibility and process safety. Maintenance is simplified through an intuitive interface, making it an asset for innovative product development.
Benefits
- Enhances R&D efficiency by combining granulation, drying, and coating in a single unit.
- Reduces cleaning time with tool-free disassembly, allowing for faster process transitions.
- Provides precise control and process monitoring via full graphic display, ensuring consistent product quality.
- Offers flexibility with adjustable batch sizes to accommodate varying research needs.
- Ensures compliance with industry standards, supporting pharmaceutical and cosmetic applications.
- Applications
- Fine chemicals,Pharmaceutical tablets,Cosmetics,Pellet coating,Powder coating
- End products
- Cosmetic powders,Fine chemical granules,Pharmaceutical pills,Tablet coatings,Film-coated tablets,Perfumed pellets,Effervescent tablets,Powdered ingredients
- Steps before
- Drying,Spray granulation
- Steps after
- Powder coating,Pellet coating,Tablet coating
- Input ingredients
- powder,pellets,tablets,granules
- Output ingredients
- coated powder,coated pellets,coated tablets,dried granules,spray granulated products
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Bowl sizes - fluid-bed module
- 1
- 3
- 5 and 7 L
- Bowl sizes - drum coater module
- 1
- 2 and 3 L
- Batches - fluid-bed module
- from 0.2 to 3.2 kg
- Batches - drum coater module
- from 0.5 to 2.7 kg
- Max. supply air temperature
- 100 °C
- Air flow rate
- 150 m³/h
- Electrical connected load
- 7.5 kW
- Dimension (Width x Depth x Height)
- 1320 x 660 x 1050 mm
- Working mechanism
- Fluid bed and drum coater
- Integrated steps
- Granulating,Drying,Coating
- CIP/SIP
- Tool-free disassembly for easy cleaning
- Batch vs. continuous operation
- Batch
- Automation level
- Full graphic display for control
- Changeover time
- Rapid Change system
- Cleaning method
- Manual/tool-free
- Batch size flexibility
- Large batch range with microkit options
- Cleanability
- Tool-free disassembly
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- 1320 mm (Width) x 660 mm (Depth) x 1050 mm (Height)
- Bowl sizes - fluid-bed module
- 1,3,5,and 7 L
- Bowl sizes - drum coater module
- 1,2,and 3 L
- Batch size - fluid-bed module
- 0.2 to 3.2 kg
- Batch size - drum coater module
- 0.5 to 2.7 kg
- Control panel type
- Full graphic display
- Discharge method
- Tool-free disassembly
- Process Module Type
- Fluid-bed module,Drum coater module
- Batch Range
- 0.2 to 3.2 kg (fluid-bed),0.5 to 2.7 kg (drum coater)
- Interchangeable Components
- Microkit,Fluidized bed containers,Exchangeable drums
- Spray Process Options
- Top,Bottom,Tangential spray
- Graphic Display
- Full Graphic Integrated Display
- Disassembly
- Tool-free disassembly