High-speed forming and cutting for soft caramels and chewy sweets

Efficiently streamline your confectionery production with precision cutting and forming capabilities, handling diverse sweet formulations like caramels and gum with continuous high-speed operations.

Cuts and Forms Confectionery Products Rapidly

The RC1 High-Speed Forming and Cutting Machine from Theegarten-Pactec revolutionizes confectionery production by delivering rapid processing and precise cutting of various confectionery products. Specially designed for continuous operations, it efficiently cuts and forms soft caramels, chewy sweets, bubble gum, hard candies, and more, directly from a mass rope. With a capacity to handle up to 2,000 products per minute, this versatile machine ensures seamless integration into existing production lines, optimizing throughput and reducing bottlenecks.

Its high-performance knife and forming rollers are powered by servo motors, allowing for flexible settings and quick changeovers between product sizes. The RC1 is ideal for confectionery manufacturers and food processing companies, looking to streamline operations in the food and packaging industries. Additionally, this equipment supports sustainable production with its ability to process recyclable mono films and paper-based packaging materials.

Available with various customization options, the RC1 can be tailored to meet specific production needs, ensuring compliance with industry standards. It is engineered for reliability and easy maintenance, featuring accessible components and comprehensive service support to minimize downtime and extend equipment longevity.

Benefits

  • Enhances production efficiency by processing up to 2,000 confectionery items per minute.
  • Minimizes changeover time with servo motor-driven flexible settings for diverse product sizes.
  • Supports sustainable practices with its capability to handle recyclable and paper-based packaging materials.
  • Seamlessly integrates into existing production lines, reducing operational bottlenecks.
  • Customizable configuration options cater to specific manufacturing requirements, ensuring compliance with industry standards.

General


Applications
Chewy sweets,Soft caramels,Fudge,Hard candies,Effervescent tablets,Bouillon cubes,Bubble gum,Toffee,Cereal bars,Jelly products,Eclairs,Dishwasher tablets,Chewing gum
End products
Bubblegum balls,Gummy bears,Granola bars,Salted fudge,Lemon dishwasher tablets,Chocolate toffee,Spearmint gum,Fruit jelly beans,Chicken bouillon cubes,Cream-filled eclairs,Caramel chews,Fizzy vitamin tablets,Peppermint hard candies
Steps before
Mass rope formation,Ingredient mixing
Steps after
Coating,Packaging,Flow wrapping,Distribution
Input ingredients
mass rope
Output ingredients
individual products,soft caramels,chewy sweets,chewing gum
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Cutting Speed
2,000 products/minute
Product Types
Soft Caramels,Chewy Sweets,Chewing Gum
Machine Type
High speed forming and cutting machine
Transfer Capability
Transfers individual products to downstream processes
Knife and Forming Rollers
Servo motor for flexible setting and changeover

Operating Characteristics


Cutting speed
Up to 2,000 products/min
Automation level
Servo motor for flexible setting and changeover
Integration capability
Compatible with downstream production and packaging processes
Product transfer mechanism
High-speed transfer to downstream processes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Discharge method
Transfer to downstream processes
Control panel type
Servo motor interface
Compact footprint
High-speed forming and cutting system

Custom Options


Control panel type
Servo motor control
Integration possibilities
Downstream production and packaging lines
Changeover capability
Quick changeover with servo motor adjustments
Product size adaptability
Adjustable via high-performance knife and forming rollers