High performance tablet deduster with metal detection

Achieve precision dedusting and metal detection in tablet processing with advanced upward spiral technology, ensuring optimal tablet quality and compliance with strict containment standards.

Dedusts, Conveys, and Detects Metal in Tablets

The KD7015A by Krämer AG is a state-of-the-art tablet deduster that integrates seamlessly with Ceia or Lock metal detectors, catering to pharmaceutical and nutraceutical manufacturers. It excels in dedusting, conveying, and metal detecting, making it essential for contamination-free tablet production. Featuring unique upward conveying with a spiral helix, the KD7015A ensures gentle handling, accommodating an extensive range of tablets and capsules, including effervescent and micro-tablets. The equipment’s throughput supports high-speed operations, processing up to 7.5 million mini/micro tablets per hour.

The KC7070A touchscreen control system streamlines operation, offering complete control over dedusting and metal detection, while ensuring compliance with 21 CFR Part 11 standards through comprehensive logging and audit trails. The robust design includes a fully gasketed, dust-tight viewing window and tool-free assembly, contributing to quick setup and maintenance. Certification to ATEX 94/9/EG and SMEPAC’s OEB 3-4 standards underline its commitment to safety and containment.

Designed for Industry 4.0 compatibility, it includes a VNC server for remote diagnostics and an optional OPC UA interface for enhanced machine communication. The KD7015A offers versatility with customizable inlet adapters and numerous options, such as HEPA filters and validation documentation, ensuring adaptability to various production environments. Its compact, vibration-free housing optimizes space without compromising performance, making it a critical component in pharmaceutical and biotech processing lines.

Benefits

  • Ensures contamination-free production with integrated metal detection and dedusting.
  • Enhances operational efficiency with high-speed processing capacity.
  • Simplifies maintenance and reduces setup time with tool-free assembly and disassembly.
  • Adapts to various production needs with customizable configurations and extensive inlet options.
  • Provides remote diagnostics and machine communication for minimized downtime and enhanced support.

General


Applications
Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Effervescent tablets,Mini/micro-tablets,Capsules
End products
Vitamin c tablets,Zinc effervescent tablets,Fish oil capsules,Ibuprofen mini-tablets,Probiotics supplements,Calcium supplements,Omega-3 micro-tablets,Multivitamin tablets,Iron tablets,Herbal supplements capsules,Aspirin tablets
Steps before
Tablet Pressing
Steps after
Metal Detection,Coating,Packing
Input ingredients
tablets,mini/micro-tablets,effervescent tablets,capsules
Output ingredients
dedusted tablets,dedusted mini/micro-tablets,dedusted effervescent tablets,dedusted capsules
Market info
Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.

Technical Specifications


Power Supply
110-240 V,50/60 Hz
Peak current
3 A
Noise emission (1 m)
< 68 dB(A)
Elevation height
250-500-750-1000-1250-1500 mm
Outlet height
640-2150 mm
Inlet height
710-895 mm
Total height
1225-2730 mm
Conveying technology
Upward conveying spiral
Drive unit technology
Pat. counter weight
Footprint
705-635 mm
Product contacting parts
AISI 316L,silicone,PET-G,PUR
Weight
138-184 kg
Compressed air
Ø6/4mm,50-100 l/min (p=1.5-2 bar)
Air extraction
2" tri-clamp,100-250m3/h (p=10-20 mbar)
Product inlet
2.5" tri-clamp
Product outlet
2.5" tri-clamp
Protection rating drive unit
IP54
Protection rating housing/controller
IP50
Controller
7" touchscreen
Metal detector models
Ceia THS/PH21 N DT,Lock Insight DT
Metal detector sensitivities
Ceia SS316L=0.40 / FE=0.25 / N-FE=0.30,Lock SS316L=0.50 / FE=0.30 / N-FE=0.35
Processing of tablets (var. forms )
Ø3-35 mm
Processing of mini/micro-tablets
Ø1.5-3 mm
Processing of effervescent tablets
Ø25-35 mm
Processing of capsules
Nr. 4-00
Conveying speed mini/micro-tablets <Ø2.5 mm
7'500'000 tabs/h
Conveying speed tablet Ø5 mm
3'500'000 tabs/h
Conveying speed tablet Ø13 mm
410'000 tabs/h
Conveying speed tablet Ø20 mm
130'000 tabs/h
Conveying speed tablet Ø25 mm
68'000 tabs/h
Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
425'000 tabs/h
Explosion protection
ATEX 94/9/EGII 2D/- Db 140 °C
OEL Level acc. SMEPAC
OEB 3-4

Operating Characteristics


Working mechanism
Upward conveying spiral
Automation level
Touch screen controlled
Batch vs. continuous operation
Continuous
Cleaning method
Easy assembly without tools
Changeover time
Quick assembly and disassembly
Energy efficiency
Quiet operation < 68 dB

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ATEX certification
Zone II 2D/- Db 140°C
OEL Level acc. SMEPAC
OEB 3-4

Physical Characteristics


Compact footprint
705-635 mm
Control panel type
7" touchscreen
Discharge method
2.5" tri-clamp
Inlet configuration
Rectangular 110×70 mm,360° rotation
Viewing window type
Hinged,lift-off PETG window

Custom Options


Control panel type
7" touchscreen