High performance tablet deduster with metal detection
Achieve precision dedusting and metal detection in tablet processing with advanced upward spiral technology, ensuring optimal tablet quality and compliance with strict containment standards.

Dedusts, Conveys, and Detects Metal in Tablets
The KD7015A by Krämer AG is a state-of-the-art tablet deduster that integrates seamlessly with Ceia or Lock metal detectors, catering to pharmaceutical and nutraceutical manufacturers. It excels in dedusting, conveying, and metal detecting, making it essential for contamination-free tablet production. Featuring unique upward conveying with a spiral helix, the KD7015A ensures gentle handling, accommodating an extensive range of tablets and capsules, including effervescent and micro-tablets. The equipment’s throughput supports high-speed operations, processing up to 7.5 million mini/micro tablets per hour.
The KC7070A touchscreen control system streamlines operation, offering complete control over dedusting and metal detection, while ensuring compliance with 21 CFR Part 11 standards through comprehensive logging and audit trails. The robust design includes a fully gasketed, dust-tight viewing window and tool-free assembly, contributing to quick setup and maintenance. Certification to ATEX 94/9/EG and SMEPAC’s OEB 3-4 standards underline its commitment to safety and containment.
Designed for Industry 4.0 compatibility, it includes a VNC server for remote diagnostics and an optional OPC UA interface for enhanced machine communication. The KD7015A offers versatility with customizable inlet adapters and numerous options, such as HEPA filters and validation documentation, ensuring adaptability to various production environments. Its compact, vibration-free housing optimizes space without compromising performance, making it a critical component in pharmaceutical and biotech processing lines.
Benefits
- Ensures contamination-free production with integrated metal detection and dedusting.
- Enhances operational efficiency with high-speed processing capacity.
- Simplifies maintenance and reduces setup time with tool-free assembly and disassembly.
- Adapts to various production needs with customizable configurations and extensive inlet options.
- Provides remote diagnostics and machine communication for minimized downtime and enhanced support.
- Applications
- Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Effervescent tablets,Mini/micro-tablets,Capsules
- End products
- Vitamin c tablets,Zinc effervescent tablets,Fish oil capsules,Ibuprofen mini-tablets,Probiotics supplements,Calcium supplements,Omega-3 micro-tablets,Multivitamin tablets,Iron tablets,Herbal supplements capsules,Aspirin tablets
- Steps before
- Tablet Pressing
- Steps after
- Metal Detection,Coating,Packing
- Input ingredients
- tablets,mini/micro-tablets,effervescent tablets,capsules
- Output ingredients
- dedusted tablets,dedusted mini/micro-tablets,dedusted effervescent tablets,dedusted capsules
- Market info
- Kraemer is known for designing and manufacturing customized engineered-to-order equipment for industrial applications, leveraging advanced engineering expertise to deliver high-quality, reliable solutions tailored to meet specific client needs in various sectors.
- Power Supply
- 110-240 V,50/60 Hz
- Peak current
- 3 A
- Noise emission (1 m)
- < 68 dB(A)
- Elevation height
- 250-500-750-1000-1250-1500 mm
- Outlet height
- 640-2150 mm
- Inlet height
- 710-895 mm
- Total height
- 1225-2730 mm
- Conveying technology
- Upward conveying spiral
- Drive unit technology
- Pat. counter weight
- Footprint
- 705-635 mm
- Product contacting parts
- AISI 316L,silicone,PET-G,PUR
- Weight
- 138-184 kg
- Compressed air
- Ø6/4mm,50-100 l/min (p=1.5-2 bar)
- Air extraction
- 2" tri-clamp,100-250m3/h (p=10-20 mbar)
- Product inlet
- 2.5" tri-clamp
- Product outlet
- 2.5" tri-clamp
- Protection rating drive unit
- IP54
- Protection rating housing/controller
- IP50
- Controller
- 7" touchscreen
- Metal detector models
- Ceia THS/PH21 N DT,Lock Insight DT
- Metal detector sensitivities
- Ceia SS316L=0.40 / FE=0.25 / N-FE=0.30,Lock SS316L=0.50 / FE=0.30 / N-FE=0.35
- Processing of tablets (var. forms )
- Ø3-35 mm
- Processing of mini/micro-tablets
- Ø1.5-3 mm
- Processing of effervescent tablets
- Ø25-35 mm
- Processing of capsules
- Nr. 4-00
- Conveying speed mini/micro-tablets <Ø2.5 mm
- 7'500'000 tabs/h
- Conveying speed tablet Ø5 mm
- 3'500'000 tabs/h
- Conveying speed tablet Ø13 mm
- 410'000 tabs/h
- Conveying speed tablet Ø20 mm
- 130'000 tabs/h
- Conveying speed tablet Ø25 mm
- 68'000 tabs/h
- Conveying speed tablet Oblong 16.3 x 7.6 x 5.7 mm
- 425'000 tabs/h
- Explosion protection
- ATEX 94/9/EGII 2D/- Db 140 °C
- OEL Level acc. SMEPAC
- OEB 3-4
- Working mechanism
- Upward conveying spiral
- Automation level
- Touch screen controlled
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Easy assembly without tools
- Changeover time
- Quick assembly and disassembly
- Energy efficiency
- Quiet operation < 68 dB
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- ATEX certification
- Zone II 2D/- Db 140°C
- OEL Level acc. SMEPAC
- OEB 3-4
- Compact footprint
- 705-635 mm
- Control panel type
- 7" touchscreen
- Discharge method
- 2.5" tri-clamp
- Inlet configuration
- Rectangular 110×70 mm,360° rotation
- Viewing window type
- Hinged,lift-off PETG window
- Control panel type
- 7" touchscreen