Fluid bed combo for granulation and coating
Streamline your manufacturing with a versatile fluid bed combo, integrating granulation and coating for efficient batch processing, designed to tackle complex formulations and enhance product stability.
Performs Drying, Granulation, and Coating Processes
The GPCG 1.1 from ACG is a versatile fluid bed combo machine designed for pharmaceutical and nutraceutical manufacturers seeking efficient granulation and coating processes. Integrating top-spray and Wurster coating, it supports operations from batch to standalone, making it ideal for producing tablets, capsules, and other coated products. Capable of handling diverse processes like drying, granulation, and particle coating, the GPCG 1.1 enhances production flexibility. Its interchangeable air-distribution plates and mobile design facilitate quick application switches. The machine is crafted for energy efficiency, reducing operational costs, and is available with optional integrated air-handling units, ensuring compliance with industry standards and ease of maintenance.
Benefits
- Enhances production efficiency with integrated granulation and coating processes.
- Increases operational flexibility with quick application changes using interchangeable plates.
- Reduces downtime with a mobile, standalone design for easy relocation.
- Lowers energy costs through optimized air-handling systems.
- Ensures compliance with industry standards for pharmaceutical and nutraceutical applications.
- Applications
- Vitamins,Supplements,Nutraceuticals,Pharmaceutical powder,Particle coating,Granules,Pellet coating,Pharmaceuticals
- End products
- Coated ibuprofen granules,Protein powders,Probiotic capsules,Coated paracetamol pellets,Herbal supplements,Calcium supplements,Multivitamin tablets,Coated aspirin tablets,Tablets,Iron supplements,Anabolic steroid pills,Capsules,Effervescent vitamin c tablets,Encapsulated fish oils
- Steps before
- Purification,Drying,Grinding
- Steps after
- Coating,Packing,Tablet Pressing
- Input ingredients
- dry powders,granules,wet mass,liquids for coating
- Output ingredients
- coated particles,pellets,dried granules,layered powders,agglomerated particles
- Market info
- ACG World is known for manufacturing capsules and capsule filling machines, providing integrated pharmaceutical solutions with a strong reputation for innovation, quality, and comprehensive service offerings in the pharmaceutical manufacturing industry.
- Working Volume Min
- 1.4 l
- Working Volume Max
- 4.7 l
- Top-spray Granulation
- Yes
- Wurster Coating
- Yes
- Drying
- Yes
- Granulation
- Yes
- Particle/Pellet Coating
- Yes
- Dry-powder Layering
- Yes
- Spray Agglomeration
- Yes
- Hot-melt Coating
- Yes
- Granulation and Tangential Coating
- Yes
- Working mechanism
- Top-spray and Wurster coating
- Integrated steps
- Drying,granulation,particle/pellet coating
- Batch vs. continuous operation
- Batch
- Cleaning method
- Filter bags with shaking mechanism
- Mobility
- Portable and user-friendly for quick application switching
- Automation level
- Manual / PLC
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Mobile,plug-and-play
- Hinged filter-housing
- Reduces machine height and enhances mobility
- Integrated air-handling unit
- Optional
- Air-distribution plates
- Multiple and interchangeable
- Control panel type
- HMI
- Mobility
- Portable with hinged filter-housing
- Integration possibilities
- Optional integrated air-handling unit