Fluid bed and coating system for small batch processing
Streamline your R&D process with a modular system that ensures precise scaling from laboratory to production, optimizing granulation and coating of tablets, capsules, and powders.
Processes Granulation, Coating, and Drying Operations
The MYLAB unit from IMA Group provides a compact and modular solution for granulation and coating processes, designed specifically for pharmaceutical and biotech applications. It integrates a Main Technical Unit with air handling, spray systems, and control panels, ensuring precise operation for R&D and pilot scales. With its fluid bed modules and high shear granulators, MYLAB efficiently processes tablets, capsules, and powders, making it ideal for pain relief tablets, vitamin capsules, and extended-release pellets production. The equipment supports both top and bottom spray operations, and its coating pans are equipped with interchangeable drums for flexible batch sizes, from 0.5 to 10 liters. MYLAB’s automation is enhanced by a new HMI interface that improves operator efficiency. Compliant with stringent GMP standards, it offers quick product changeovers and easy cleaning, ensuring seamless integration into your production line.
Benefits
- Ensures precise batch scaling and consistency, minimizing production errors.
- Enhances operator productivity with an intuitive HMI interface.
- Provides versatile processing with interchangeable modules for varied batch sizes.
- Complies with stringent GMP regulations, ensuring product safety and quality.
- Streamlines cleaning and maintenance, reducing downtime and contamination risk.
- Applications
- Pharmaceutical tablets,Pellets,Granules,Powders,Capsules
- End products
- Extended-release pellets,Pharmaceutical powder blends,Pain relief tablets,Granulated excipients,Vitamin capsules
- Steps before
- Formulation,Mixing
- Steps after
- Coating,Tablet Pressing
- Input ingredients
- tablets,capsules,pellets,granules,powders
- Output ingredients
- coated tablets,coated capsules,coated pellets,dried granules,mixed powders
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Air flow
- 50 – 300 Nm³/h
- Air temperature
- 20 – 90°C
- Top spray working capacity
- 3 – 6 litres
- Interchangeable bowl
- 1-3 litres
- Bottom spray working capacity
- 3 – 6 litres
- HSG working capacity
- 0.5-2 litres
- Interchangeable bowl
- 3-6 litres
- Perforated drum capacity
- 1.5-6 litres
- Optional perforated drum capacity
- 0.5-2 litres
- Pan diameter
- 460 mm
- Solid wall drum capacity
- 1-3 litres
- Wedge wire screen drum capacity
- 0.6-6 litres
- Weight
- 935 kg
- Working mechanism
- Granulation and coating
- Integrated steps
- Granulation,coating,drying
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled
- Cleaning method
- Manual / CIP
- Changeover time
- Quick and easy product change
- Modular system
- Fluid bed and coating modules
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Batch size for fluid bed
- 3–6 litres
- Batch size for coating pan
- 0.5–10 litres
- Batch size for high shear granulator
- 0.5–2 litres
- Product container type
- Interchangeable
- Spray type
- Top/Bottom
- Coating method
- Pan coating with interchangeable drums
- Top spray granulation
- Yes
- Bottom spray coating
- Yes
- Powder layering capability
- Yes
- High shear mixing
- Yes
- Heat sensitive products
- Compliant
- Container size adaptability
- 1-6 litres
- GMP Compliance
- Yes
- FDA Compliance
- Yes
- CE Marking
- Yes
- Machine footprint
- Compact modular design
- Batch size
- 0.5 to 10 litres
- Bowl capacity
- 1 to 6 litres
- Pan diameter
- 455 to 460 mm
- Weight
- 935 kg
- Control panel type
- Integrated in MTU
- Discharge method
- Modular / Interchangeable
- Control panel type
- Integrated in the Main Technical Unit (MTU)
- HMI type
- MAX new corporate HMI
- Interchangeable product containers
- Top and Bottom Spray Processes
- Interchangeable drums
- Perforated,Wedge,Solid wall executions
- Panel integration
- Prearranged to work with production modules