Flexible spheronization kit for wet granulation pellets
Achieve precise pellet and granule formation with a versatile bench-top spheronization kit that adapts to varying batch sizes, ensuring efficient development and scale-up in your research or production line.
Processes and Spheronizes Variable Batch Sizes
The Caleva Multi Lab Multi Bowl Spheronization Kit offers unparalleled flexibility for laboratory R&D in pharmaceuticals, nutraceuticals, and food. With a modular design that adapts to batch sizes from 50g to 1kg, this system features a low-pressure bench-top screen extruder and interchangeable spheronizer bowls. It allows seamless integration from benchtop trials to scaled-up production, maintaining consistency in pelletized tablets, granules, and coated products. Designed for easy scalability, the kit facilitates GMP/GLP compliance with its 316/316L stainless steel construction, ensuring product safety. Rapid disassembly and cleaning streamline maintenance, enhancing operational efficiency. With customization options, this kit supports dynamic research and development environments.
Benefits
- Maximizes research versatility with adjustable batch sizes from 50g to 1kg.
- Streamlines scale-up processes, reducing time and cost for production expansion.
- Ensures regulatory compliance with GMP/GLP standards for pharmaceutical safety.
- Enhances operational efficiency with quick disassembly and cleaning.
- Saves costs by allowing modular upgrades as production needs evolve.
- Applications
- Food,Supplements,Pharmaceutical tablets,Nutraceuticals,Coating materials,Pharmaceuticals
- End products
- Multi-vitamin capsules,Pelletized pharmaceutical tablets,Coated drug tablets,Slow-release nutritional supplements,Herbal supplement granules,Probiotic food pellets
- Steps before
- Wet granulation,Mixing
- Steps after
- Coating,Drying,Tablet pressing,Pelletizing
- Input ingredients
- wet granulation materials,bulk powders,batch sizes 50g to 1000g
- Output ingredients
- spheronized pellets,extruded materials,uniform pellets
- Market info
- Caleva Process Solutions is known for manufacturing and supplying specialized equipment for pellet and extrudate production in the pharmaceutical, nutraceutical, chemical, and food industries, emphasizing innovative process solutions and customer-focused engineering.
- Batch size
- 50 g - 1000 g
- Extruder screen height
- Full height / Reduced height
- Spheronizer bowl size
- 60 mm / 85 mm / 120 mm / 250 mm diameter
- Material of product contact parts
- 316/316L stainless steel
- System capacity
- Up to 1 kg per batch
- Compliance
- GMP/GLP compliant
- Operational flexibility
- Batch size adjustable
- Batch vs. continuous operation
- Batch
- Batch size flexibility
- 50 g to 1000 g
- Automation level
- Manual / Operator adjustable
- Cleaning method
- Manual
- Scalability
- Easy scale-up to large production systems
- Control of operational parameters
- Full operator control
- Product safety features
- Safety interlocks
- Flexibility
- Interchangeable bowls
- Adaptability
- Add-on functionalities
- Applicable industries
- Pharmaceutical,nutraceutical,food
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable applications
- Pharmaceutical / Nutraceutical / Food
- Batch size
- 50 g – 1000 g
- Bowl size
- 250 mm,120 mm,85 mm,or 60 mm
- Machine footprint
- Bench-top
- Footprint
- Compact
- Compact footprint
- Yes
- Batch Size Flexibility
- 50g to 1000g
- Bowl Size Options
- 60mm,85mm,120mm,250mm
- Screen Height Options
- Full height / Reduced height
- Interchangeable Bowls
- Purchase as required
- Scalability
- Designed for easy scale-up
- GMP/GLP Compliance
- Fully compliant when required
- Material Choice
- 316/316L stainless steel or approved plastics