External washing and drying system for sealed vials

Ensure contamination-free packaging of liquid vials with this precise washing and drying system, designed to clean and prepare containers seamlessly for labeling in high-speed production environments.

Washes and Dries Vials and Containers

The WM-100 AUSTRO from Siempharma is a state-of-the-art washing and drying machine designed to enhance the cleanliness and readiness of filled and sealed vials and containers across the pharmaceutical, nutraceutical, and cosmetic industries. This equipment utilizes a high-flow HEPA-filtered air blower and WFI system for comprehensive external washing and drying, ensuring that all traces of contaminants are thoroughly removed. With a robust stainless steel frame and plexiglass safety doors, it offers both durability and operational visibility.

Featuring automatic loading and unloading on a motorized sanitary-plastic belt, the WM-100 AUSTRO seamlessly integrates into continuous production lines, optimizing throughput without compromising quality. The machine’s electronic speed variation drive ensures smooth operation, adaptable to various production needs.

Siempharma has designed the WM-100 AUSTRO to be compliant with GMP standards and equipped for the digitalization age with Industry 4.0 readiness, complete with a user-friendly touch screen HMI. It is engineered for easy cleaning, quick changeovers, and complete operator access, minimizing downtime during maintenance. Certified under CE rules, this machine represents a reliable and efficient choice for maintaining product integrity and production efficiency.

Benefits

  • Enhances production flow by integrating effortlessly with existing vial processing lines.
  • Minimizes contamination risk with comprehensive external washing and drying.
  • Reduces operational costs through efficient use of resources and automated processes.
  • Maximizes product yield with high-speed handling and decontamination.
  • Ensures regulatory compliance with GMP and CE certifications.

General


Applications
Nutraceuticals,Cosmetics,Pharmaceuticals
End products
Lotion bottles,Dietary supplement bottles,Liquid herbal extract bottles,Cream jars,Serum bottles,Oral liquid vials,Sterile injectable vials,Essential oil bottles,Vaccine vials
Steps before
Filling,Sealing
Steps after
Labelling
Input ingredients
filled vials,sealed vials,filled bottles,sealed bottles
Output ingredients
cleaned vials,dried vials,cleaned bottles,dried bottles,decontaminated containers,containers ready for labeling
Market info

Technical Specifications


Automation
PLC-controlled
Material
Stainless steel
Compliance
INDUSTRY 4.0,CFR21 part 11,EU ANNEX 11,CE
Cleaning method
Designed to facilitate cleaning
Drive unit
Electronic speed variation (ESV)
HMI Interface
Touch Screen
Drying method
High-flow rate air blowers
Loading/Unloading
Automatic loading/unloading
Air Quality
HEPA filtered air
Water Injection
WFI (water flow injection)
Height Adjustment
Height adjustable supports

Operating Characteristics


Working mechanism
External washing and drying
Integrated steps
Automatic loading,external washing,drying,and unloading
Batch vs. continuous operation
Inline Continuous
Automation level
PLC / Touch Screen HMI
Cleaning method
CFR21 part 11 / EU ANNEX 11 compliant
Energy efficiency
Industry 4.0 standard compliant
Changeover time
Quick and simple

Material Compatibility


Cleanability
Designed to facilitate cleaning
Corrosive resistance (e.g. acids)
Stainless steel frame

Product type Characteristics


Container type
Vials / Larger bottles

Physical Characteristics


Construction material
Stainless steel
Height adjustable supports
Yes
Safety guards
Stainless steel frame with Plexiglass doors
Control panel type
Touch Screen HMI
Discharge method
Automatic unloading on tray or in-line
Loading method
Automatic loading on a motorised sanitary-plastic belt

Custom Options


Control panel type
Touch Screen HMI
Integration possibilities
CE,CFR21 part 11 / EU ANNEX 11
Automation level
ESV (electronic speed variation)
Design standards
GMPs standards
Compliances
INDUSTRY 4.0