Continuous direct compression system for tablet production

Achieve seamless continuous direct compression by integrating dosing, blending, conveying, and compression in one compact system, optimizing space and efficiency in your tablet production line.

Performs Continuous Dosing, Blending, and Tablet Compression

The FE CPS from Fette Compacting is an innovative continuous processing system designed for pharmaceutical applications. What sets the FE CPS apart is its seamless integration of dosing, blending, conveying, and compression within a compact footprint. This system actively supports the production of pharmaceutical tablets and powders, such as Ibuprofen and Vitamin C tablets, handling throughput capacities ranging from 10 to 200 kg/h depending on formulation. Operating as a continuous process, it features embedded Process Analytical Technology (ePAT) for real-time process monitoring and quality control.

This ensures precise adjustments can be made swiftly to maintain product consistency and quality. With flexible setup options and modular design, the FE CPS can be installed in various configurations to fit existing production lines. Constructed with materials that prioritize operator safety and ease of maintenance, it also includes dust-tight units with negative pressure systems for safe handling of pharmaceutical powders. Furthermore, its user-friendly Human Machine Interface (HMI) simplifies process management, offering centrally controlled parameters for all operations. The FE CPS system complies with GMP standards, making it suitable for pharmaceutical manufacturing environments aiming to enhance efficiency and reduce production complexity.

Benefits

  • Enhances production efficiency with continuous high-speed processing.
  • Ensures consistent product quality with real-time process monitoring.
  • Simplifies cleaning and changeovers with modular, easily accessible components.
  • Increases safety and maintenance ease with dust-tight, negative-pressure design.
  • Integrates seamlessly into existing facilities with flexible setup configurations.

General


Applications
Vitamins,Supplements,Pharmaceutical tablets,Nutraceuticals,Pharmaceutical powder
End products
Ibuprofen tablets,Herbal supplement capsules,Vitamin c tablets,Calcium supplement tablets,Protein powder
Steps before
Dosing,Blending,Conveying
Steps after
Tablet Pressing
Input ingredients
formulations,raw materials
Output ingredients
tablets,finished product
Market info
Fette Compacting is renowned for its advanced tablet press technology, offering high-performance machines and process equipment for the pharmaceutical and nutraceutical industries, emphasizing innovation, quality, and efficiency in tablet production.

Technical Specifications


Automation
Fully integrated
Throughput Capacity
5–200 kg/h
Dimensions
5 x 6.5 meters footprint
Compression Stations
Three compression stations
Control System
Single central control with EPT technology
Operating Height
2,300 mm
Operating Width
2,650 mm
Operating Depth
925 mm
Weight
Approx. 5,000 - 5,500 kg
Cleaning Method
Fast and easy product changeover

Operating Characteristics


Batch vs. continuous operation
Inline Continuous
Automation level
Integrated HMI / ePAT system
Changeover time
Extremely fast
CIP/SIP
Easy cleaning
Reduced system components
Cleaning method
Manual
Easy to clean design
Process integration
Dosing-blending-conveying
Footprint
5 x 6.5 meters

Material Compatibility


Abrasion resistance
High
Biological compatibility
Pharmaceutical-grade
Cleanability
Easy CIP/SIP
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Varies based on formulation

Product type Characteristics


Process type
Continuous Direct Compression

Physical Characteristics


Machine footprint
5 x 6.5 meters
Dimensions
Height
Weight
approx. 5,000 - 5,500 kg
Setup options
Vertical or horizontal installation
Product changeover capability
Fast and easy
Discharge method
Continuous dosing-blending-conveying

Custom Options


Control panel type
Human Machine Interface (HMI)
Flexible installation
Vertical or Horizontal Setup
Integration possibilities
Continuous dosing-blending-conveying system with tablet press
Process area separation
Separate process and technical areas
Cleaning accessibility
Components easily removable and cleanable