Compact high-torque extruder for customizable extrusion tasks
Ensure precise control over your extrusion processes with a versatile extruder designed for high-torque operations, adaptable for a wide range of production needs, from pharmaceuticals to specialty chemicals.
Processes and Extrudes Diverse Industrial Materials
The ZE 24 HMI from Three-Tec is a versatile twin-screw extruder engineered for pharmaceutical, chemical, and food processing industries. It features a compact design with a high-torque drive, facilitating precise mixing, kneading, and extrusion processes. Its modular screw configuration allows for customizable setups using interchangeable segments to meet diverse production requirements. This extruder excels in producing tablets, biodegradable plastics, and functional food ingredients with a throughput capacity of 50 kg/h. It offers flexible speed control ranging from 0.1 to 300 min-1, adjustable up to 1,000 min-1, catering to specific customer needs. The machine supports continuous and high-speed operations, integrating seamlessly into existing production lines due to its intuitive HMI touch-panel and low noise servo motor. Built with stainless steel parts, it ensures high durability and corrosion resistance suitable for harsh processing environments and complies with industry standards. Additionally, the ZE 24 HMI supports efficient water and air cooling methods and offers up to 12 customizable heating zones, promoting energy efficiency and optimal temperature control for sensitive processes.
Benefits
- Enhances product quality with precise control over mixing and extrusion processes.
- Reduces operational costs through low noise and energy-efficient servo motor.
- Supports flexible production demands with customizable screw configurations and adjustable speed settings.
- Ensures longevity and reliability with stainless steel construction suited for corrosive environments.
- Facilitates seamless integration into existing systems with user-friendly HMI touch-panel interface.
- Applications
- Process equipment,Fine chemicals,Industrial extrusion,Specialty chemicals,Nutraceuticals,Food processing,Industrial materials,Pharmaceuticals
- End products
- Functional food ingredients,Polymer beads,Chemical compounds,Specialty coatings,Adhesives,Dietary supplements,Tablets,Flavor encapsulates,Biodegradable plastics,Protein bars,Capsules,Snack pellets
- Steps before
- Material Preparation,Mixing,Preheating
- Steps after
- Cooling,Cutting,Packaging
- Input ingredients
- raw materials,polymer granules,powder,pellets,additives
- Output ingredients
- extruded profiles,tubing,filaments,sheets
- Market info
- Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.
- Screw diameter
- 24 mm
- Max. Torque
- 120 Nm
- Max. Temperature
- 230°C (400°C optional)
- Cooling Options
- Water / air or water-air mixture
- Heating Zones
- 1 to 12
- Speed Range
- 0.1-300 min-1,optionally 1-1'000 or customer specified
- L/D Ratio
- 20,25,30,40,50,60 or custom
- Weight
- ≈ 200 kg
- Throughput
- 50 kg/h
- Drive Type
- Low noise servo motor
- Material (Product Contact)
- Stainless steel
- Material (Barrel,Dies)
- Various stainless steels,hardened,customer adapted
- Automation level
- Intuitive touch-panel operation
- Batch vs. continuous operation
- Adapted to extrusion task
- Changeover time
- Interchangeable extrusion dies
- Abrasion resistance
- Yes
- Cleanability
- CIP / Manual
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Biological compatibility
- Stainless Steel
- Machine footprint
- Compact design
- Control panel type
- Intuitive touch-panel operation
- Discharge method
- Interchangeable extrusion dies
- Control panel type
- Intuitive touch-panel
- Extrusion dies
- Easily interchangeable
- Screw segments
- Conveying,return conveying,kneading,mixing
- Heating zones
- 1 to 12
- Speed
- 0.1-300 min-1,optionally 1-1'000 or customizable
- L/D Ratio
- 20,25,30,40,50,60 or customizable
- Material barrel,extrusion dies
- Various stainless steels hardened,custom application adapted
- Cooling options
- Water / air or water-air mixture