Chocolate moulding line for filled and inclusions bars
Achieve seamless chocolate production with modular flexibility, allowing for quick adaptations and high-speed operations—perfect for creating center-filled and inclusion-rich chocolate varieties.
Deposits and Moulds Diverse Chocolate Products
The 700-1000 Chocolate Moulding Line from A.M.P Rose is a modular system designed for precision and flexibility in chocolate production. This innovative equipment utilizes synchronized Servo motor drives to ensure smooth, continuous mould flow, and it can produce a wide range of chocolate products, from center-filled chocolates to bars with various inclusions like fruits, nuts, wafers, and biscuits. It offers a processing capacity of up to 2,800 kg/hr, accommodating up to 20 moulds per minute. Integration with existing lines is seamless, thanks to its modular design, which allows for future expansions or additions like nut mixers and aerated chocolate depositors. Energy efficiency is enhanced by the use of high-performance Servo motors, which optimize motor control and reduce downtime. The equipment is constructed from stainless steel for hygiene and durability, and its design includes features like quick product changeovers via HMI-stored recipes, minimizing cleaning and maintenance needs. Optional modules such as nut feeding systems and biscuit placing systems further extend its versatility.
Benefits
- Enhances production flexibility with modular design adaptable to various chocolate inclusions and fillings.
- Minimizes operational downtime with high-speed, Servo-driven continuous operation.
- Conserves energy through optimized motor control for efficient power use.
- Simplifies maintenance and product changeovers with HMI-stored recipes and quick-release components.
- Ensures product consistency and quality with precise moulding and depositing capabilities.
- Applications
- Chocolate,Sweets,Biscuits,Snacks
- End products
- Chocolate bars with fruit inclusions,Chocolates with biscuit inside,Chocolate bars with nut inclusions,Center-filled chocolates,Whole nut chocolates,Chocolates with raisin pieces,Chocolates with rice crisps,Chocolates with wafer inside,Aerated chocolates
- Steps before
- Ingredient preparation,Chocolate tempering,Nut preparation,Wafer/biscuit preparation,Caramel/praline preparation
- Steps after
- Cooling,Demoulding,Quality inspection,Wrapping,Packaging
- Input ingredients
- chocolate slabs,centre filled chocolates,whole nuts,chopped nuts,fruit pieces,rice crisp pieces,raisins,biscuits,wafer sticks,aerated chocolate
- Output ingredients
- chocolate articles,chocolate bars with fruit inclusions,chocolate bars with nut inclusions,chocolate bars with wafer,chocolate bars with biscuit,caramel centres,praline centres,fondant centres,crème centres,jelly centres
- Market info
- AMP Rose is renowned for manufacturing and supplying high-quality machinery for the confectionery, chocolate, and snack industries, offering innovative solutions and engineered-to-order equipment tailored to meet specific customer needs.
- Output
- Up to 20 moulds/minute
- Output
- 400 – 2,800 kg/hr
- Mould Size
- 622 x 233 x 34mm / 922 x 233 x 34mm
- Servo Motor Control
- Synchronous,high-speed
- Material
- Stainless Steel
- Speed
- High speed depositing cycles
- Filling Rate
- Up to 60%
- Doors
- 60mm thick,food-grade stainless steel
- Insulation
- Complete insulation for cooling profile
- Deposit Method
- Spot or Ribbon
- Mould Transition
- Smooth,low breakage
- Cooling Control
- Maintained cooling profile
- Changeover Capability
- Quick product change-overs
- Control Interface
- HMI with pre-set recipes
- Motors
- Servo motors for depositor pistons
- Automation level
- Servo motors for various operations
- Batch vs. continuous operation
- Continuous
- Integrated steps
- One-shot depositing,Centre pin mounts,Servo-driven
- Changeover time
- Quick product change-overs through HMI
- Cleaning method
- Hygienic,Stainless steel doors,Easy to clean
- Energy efficiency
- Monitored motor torque settings
- Air incorporation control
- Smooth mould flow with Servo motors
- Cleanability
- Stainless steel construction
- Corrosive resistance (e.g. acids)
- Yes
- Abrasion resistance
- No
- Biological compatibility
- Food-grade stainless steel
- Density/particle size
- N/A
- Machine footprint
- Modular design
- Mould size
- 622 x 233 x 34 mm and 922 x 233 x 34 mm
- Main frame material
- Stainless steel
- Mould mechanism
- Centre pin mounts on continuously moving chains
- Door thickness
- 60 mm
- Operation level
- Ground level monitoring
- Control mechanism
- HMI with servo motors
- Door material
- Food-grade stainless steel
- Modular Design
- Expandable for future capacity increase or specific modules
- Control Panel Type
- HMI for quick product change-overs and recipe storage
- Integration Possibilities
- Nut/chocolate mixer,biscuit,and wafer placing system
- Depositor Settings
- Spot or ribbon deposits,adjustable fill rates