Processes and Sterilizes Liquid Foods

The versatile sterilization systems by Reda Spa are engineered to enhance efficiency in liquid food processing. These systems use direct and indirect heating methods, including the innovative Steryflex combined system, to ensure optimal taste and quality. Ideal for applications in dairy, plant-based drinks, and juices, they produce a wide range of end-products such as flavored creams, smoothies, and clarified juices. With options for continuous, high-speed operation and full automation, these units integrate seamlessly with your existing production line, offering solutions from clarification to final aseptic filling. Customizable configurations ensure compliance with your specific processing and energy efficiency needs, featuring advanced materials for corrosion resistance and straightforward CIP maintenance, all underpinned by engineering support.

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Processes Viscous Products with Gentle Heat Transfer

The Terlotherm Scraped Surface Heat Exchanger from ProXES is designed to handle the complex needs of industries ranging from food processing to pharmaceuticals. It stands out with its continuous operation capability and gentle heat transfer, crucial for maintaining the integrity of sensitive or viscous products. This heat exchanger excels in processes like pasteurization, crystallization, and emulsifying, accommodating a variety of end-products including soups, creams, and chemical suspensions.

With a processing capacity of up to 10,000 kg/hour, it supports large-scale production while ensuring efficiency. The system is integrated with PLC controls for seamless automation and remote monitoring, making it an effortless addition to your existing operation. Energy efficiency is prioritized through optimized motor control, reducing energy consumption significantly.

Constructed from high-grade materials such as stainless steel, it provides excellent durability and corrosion resistance, suitable for diverse industrial applications. The Terlotherm meets stringent hygiene standards, equipped with a CIP system for effective cleaning and minimal downtime, ensuring compliance with industry regulations.

Customization options are available to meet specific operational requirements, backed by ProXES’ robust engineering support to tailor your heat exchanger configuration for optimal performance.

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Removes Air and Gas from Liquids and Slurries

The Vacuum Deaerator from ProXES is expertly engineered for optimum air and gas removal in liquid and slurry processing. Utilizing a vacuum process, it ensures high product quality and consistency by preventing air entrapment, which can disrupt emulsions and suspensions. Ideal for industries ranging from food production to pharmaceuticals, applications include mayonnaise, creams, and chemical suspensions. Its processing capacity reaches up to 30,000 kg/hour, accommodating everything from lab-scale to industrial operations. Featuring automated controls for seamless integration into existing production lines, this system enhances efficiency and reduces energy consumption. Constructed from high-grade materials, it offers excellent corrosion resistance and meets industry standards for hygiene and safety. Additionally, ProXES provides extensive engineering support and customization options to meet diverse production requirements.

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Performs Comprehensive Cleaning and Sanitization

The ProCIP System by ProXES offers state-of-the-art CIP solutions designed to tackle the rigorous hygiene demands of food processors, pharmaceutical manufacturers, and cosmetic producers. Utilizing a combination of time, action, chemistry, and temperature (TACT), these systems ensure efficient removal of contaminants across tanks, pipes, and combined objects, crucial for industries requiring aseptic operations. Supporting capacities up to 20,000 liters with throughput reaching 50 m³/h, ProCIP systems are versatile, integrating seamlessly into both batch and continuous operation settings. Options for single-use and recovery configurations enhance sustainability while the robust PLC controls facilitate automation and integration into existing lines. Constructed from high-grade stainless steel, these systems resist corrosion and guarantee compliance with strict industry standards, including GMP. Their design emphasizes minimal downtime, featuring easy integration with existing processes and offering comprehensive engineering support for tailored hygienic solutions.

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Processes and Blends Ingredients Continuously

The Conti Preparation Lines by ProXES offer an innovative solution for continuous, high-speed production across multiple industries, including food, personal care, pharmaceutical, and advanced materials. These lines feature a modular design that seamlessly integrates into existing operations, enabling the precise processing of liquids, powders, and slurries. With their robust blending and emulsifying capabilities, these systems efficiently produce a diverse range of end products such as caramel candy, cheese dips, and aloe vera lotions. Equipped with advanced automation and PLC control, the lines ensure optimal process management and scalability, accommodating throughputs of up to 4,000 kg per hour. Known for their energy efficiency, they reduce operational costs by leveraging highly efficient motor control systems. Constructed from high-grade materials like stainless steel, they offer excellent corrosion resistance, making them suitable for handling various chemical formulations. Adhering to GMP standards, these lines support stringent quality requirements and include a fully integrated CIP system for effective, rapid cleaning. ProXES provides comprehensive engineering support and customization options to tailor these lines to your specific production needs.

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Processes and Prepares Diverse Products Efficiently

The Conti Preparation Lines from ProXES offer a tailored solution for continuous processing across various industries, including food, pharma, and personal care. These systems integrate cutting-edge technologies for effective blending, cooking, and cooling, ensuring optimal product consistency and efficiency. Utilizing a modular design, they support a wide range of applications, from caramel fillings and cheese sauces to moisturizing creams and pet food. With processing capacities reaching up to 4,000 kg/hour, these systems facilitate seamless integration into production lines through advanced automation, offering PLC control combined with remote monitoring for inline and batch operations. Their construction in stainless steel or Hastelloy ensures durability and corrosion resistance, complying with strict GMP and FDA standards. Cleaning is streamlined with CIP systems, minimizing downtime and ensuring hygiene. ProXES provides extensive customization options with engineering support to tailor the system to specific production requirements, allowing for adjustable processing parameters and reliable operational performance.

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Integrates Cooking, Mixing, and Cooling

The Conti Preparation Lines from ProXES comprise a comprehensive system designed to enhance continuous food processing efficiency. Specializing in integrating cooking, mixing, and cooling, these lines address the challenge of maintaining product consistency across various food applications. Capable of processing up to 4,000 kg per hour, the system supports products like creamy hummus, sauces, and soups. Equipped with a PLC-controlled environment for seamless operation, the lines facilitate automation and offer remote monitoring capabilities. Energy consumption is optimized with efficient heating modules, reducing overall operational costs. Constructed from durable stainless steel, the equipment ensures resistance to corrosive food ingredients and meets stringent food safety standards. With built-in CIP systems, these lines offer efficient cleaning cycles, minimizing downtime. ProXES provides extensive customization options, including support for adjusting configurations based on specific production needs.

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Processes High-Viscosity Products Continuously

The HT226 Scraped Surface Heat Exchanger System from OMVE is specifically designed for R&D departments and process technology developers. It excels in processing high-viscosity products and large particles continuously. The unit mimics full-scale production plants, facilitating scale-up, formulation, and optimization processes. With an integrated CIP/SIP system and a modular, customizable build, the HT226 offers high levels of automation and flexibility for diverse applications such as plant-based milks, dairy products, and sauces. Its robust design includes industrial A-brand components and can withstand pressures up to 10 bar, making it suitable for demanding industrial environments. The system ensures energy efficiency and hygiene with a special bearing and high-pressure seals, complemented by manual cleaning options for added operational reliability.

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Processes Diverse Liquids with Heat Treatment

The HT320 Series UHT/HTST Pilot Plant from OMVE offers a customizable solution for R&D and pilot departments seeking efficient thermal processing of liquid and slurry products. This system, designed for applications such as dairy, plant-based drinks, and sauces, supports capacities ranging from 20L/h to 1000L/h. With its modular build, the HT320 allows integration with different heat exchangers, including tubular and plate models, enabling easy adaptation to specific production needs. The fully automated setup supports critical process controls and complements any continuous flow heat-treatment line. It operates with features like direct steam injection, homogenizing, and aseptic processing, maximizing energy efficiency and ensuring product quality. The system’s CIP/SIP facility streamlines cleaning and maintenance, while OMVE’s engineering support offers additional configuration options for enhanced performance and compliance with industry standards.

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Simulates Industrial-Scale Aseptic Processing

The HT220DSI UHT Direct Steam Injection Pilot Plant from OMVE offers an exceptional solution for R&D departments and food manufacturers looking to develop and refine plant-based beverages and dairy alternatives. This system employs a direct steam injection method coupled with a high-pressure homogenizer for precise pasteurization and sterilization. Ideal for producing oat milk, almond milk, soy milk, and more, it maintains product integrity while ensuring sterilization and aseptic filling. Handling capacities up to 1000L, it supports various configurations to suit specialized processes, including varying holding times. The fully automated system seamlessly integrates into existing setups, featuring PLC control for optimal production efficiency and remote monitoring. Designed with stainless steel materials, it ensures reliability and durability while meeting industry standards. Equipped with cleaning-in-place (CIP) and sterilizing-in-place (SIP) capabilities, it facilitates easy maintenance without contamination risk. OMVE also provides extensive customization to meet specific production needs.

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