Detects and Analyzes Residual Peels and Defects

The PeelGuard from Kiremko is an optical measuring and weighing instrument, pivotal in optimizing the peeling process for potato products like French fries and hash browns. It accurately detects residual peels and blemishes by integrating advanced optical sensors and statistical analysis. This technology allows potato processing plants to enhance product yield and quality by providing precise control over steam peeling operations. The PeelGuard’s integration into continuous production lines ensures high-speed operation and minimal downtime. Its robust design suits food processing environments, offering reliable performance with minimal maintenance. Additionally, its compatibility with existing systems simplifies integration, making it an invaluable asset for efficient potato processing.

The post Optical measuring and weighing instrument for peeled potatoes appeared first on Making.com.

Peels and Calibrates Potatoes for Snack Production

The STRATA Invicta by Kiremko is a cutting-edge steam peeler tailored for potato processing industries, setting a new standard in efficiency and performance. This system excels in offering maximum yields with up to 25% shorter peeling times compared to conventional steam peelers, thanks to its optimized heat transfer via advanced condensate separation. It’s an intelligent system ensuring nearly uniform product feed, minimizing the need for potato buffers and enhancing peel precision. Ideal for producing French fries, hash browns, and snack pellets, the STRATA Invicta seamlessly integrates into high-speed, continuous operations with PLC-controlled automation. Made with special stainless steel, it is equipped with wear-resistant components that lower maintenance demands, such as a robust steam release valve utilizing NASA-grade materials. The built-in weigh hopper calibration system ensures consistent quality by accounting for mechanical deviations, making this peeler an invaluable asset for enhancing production efficiency while reducing waste.

The post Steam peeling system for potatoes appeared first on Making.com.

Processes Potatoes into Flakes and Snacks

The Flake Line from Kiremko is a comprehensive potato processing system designed to transform raw potatoes into a variety of end-products, including potato flakes, instant mashed potatoes, and pellet snacks. Utilizing an integrated series of robust equipment such as cyclone destoners, drum washers, and steam peelers, this line ensures optimal cleanliness and peeling precision.

Its multi-stage process includes precise weighing and dosing systems that manage the flow of ingredients with high accuracy, while cutting and sizing machines like the Idaho Steel slicer optimize the blanching efficiency. The line’s screw type blanchers and coolers regulate product temperature, essential for consistent quality and ease of rehydration.

Capable of processing up to 70 tons per hour, the Flake Line is PLC-controlled, allowing for seamless integration into existing production environments. Its energy-efficient operation and durable stainless steel construction ensure longevity and reduced operational costs. The system accommodates customization to meet specific production needs, supported by Kiremko’s engineering expertise. Additionally, its design emphasizes quick maintenance and cleaning, enhancing uptime and production line efficiency.

The post Industrial potato flake production line appeared first on Making.com.

Processes Potatoes into Formed Mash Products

The Formed Mash Line from Kiremko is engineered to seamlessly convert raw potatoes into a variety of formed mash products such as croquettes and rösti rounds. Utilizing an integrated multi-stage system, the process begins with pre-cleaning using cyclone destoners and drum washers, moving through precision steam peeling and cutting using the STRATA Invicta and FAM Tridis™ 240P for optimal size and shape. Following peeling, screw type blanchers and coolers ensure even temperature control for starch retrogradation. High-volume steam cookers efficiently boil the potatoes, which are then mashed and separated by the Hoegger separator to remove any impurities or color defects.

Suitable for potato processing and snack production, the line integrates fully automated operations managed by PLC controls, optimizing throughput up to 70 tons per hour with minimal operator intervention. The EcoMiser™ fryer reduces oil usage and improves energy efficiency, while CIP systems make maintenance straightforward and contamination-free. Kiremko’s equipment is crafted from durable materials like stainless steel with wear-resistant coatings, ensuring longevity in challenging production environments. Customization options are available to align with specific production needs, supported by Kiremko’s engineering expertise.

The post Formed mash processing line for potato products appeared first on Making.com.

Processes and Prepares Potatoes for Snack Production

The STRATA Invicta from Kiremko is an engineered-to-order potato processing line designed to efficiently transform raw potatoes into French fries, coated snacks, and potato flakes. This equipment specializes in seamless integration into high-speed, automated production environments, utilizing a multi-stage process that includes pre-cleaning, peeling, and precision cutting. With a throughput capacity up to 70 tons per hour, it supports continuous operations for food processing companies and snack producers. It features PLC-controlled automation for easy integration into existing systems, along with remote monitoring for enhanced operational oversight. Constructed from high-grade stainless steel, it offers excellent durability and corrosion resistance, crucial for maintaining sanitation and longevity. The energy-efficient design incorporates a variable-speed motor, reducing energy consumption by up to 30%. Available options for customization ensure that each machine meets specific processing requirements, supported by Kiremko’s expert engineering assistance. CIP systems enable quick and effective cleaning, minimizing downtime and guaranteeing product quality.

The post French fry and coated french fry processing line appeared first on Making.com.

Processes Potatoes into Diverse Forms and Products

The Hash Brown Line from Kiremko offers a fully integrated solution for transforming raw potatoes into a wide range of products such as hash browns, fries, and snacks. Featuring a combination of cyclone destoners, drum washers, and steam peelers, this line ensures optimal pre-cleaning and peeling. Cutting edge technologies like the QuadraFlow cutting systems and optical peel analyzers ensure precision in sizing and peeling, while the Nex-Gem+ forming machine allows rapid configuration changes for product variety.

Processing capabilities reach up to 70 tons per hour, supported by a robust PLC-controlled system for seamless integration and operation. This line is designed for efficiency with reduced water and energy consumption, employing heat recovery systems and eco-friendly oil filters that cut oil use by 30%. Constructed with high-grade stainless steel, the equipment guarantees durability and corrosion resistance, meeting stringent food safety standards. Easy maintenance is facilitated by features like CIP (Clean-In-Place) systems, ensuring hygiene and minimizing downtime. Kiremko also offers customization options and comprehensive engineering support to tailor the production line to your specific processing needs.

The post Hash brown production line for formed potato products appeared first on Making.com.

Peels and Processes Tomatoes and Vegetables Efficiently

The Vesuvio Millenium from CFT Group is an advanced steam peeler tailored for large-scale food processing facilities, specifically in tomato and vegetable sectors. It features a pressurized chamber with a rotor, ensuring efficient and gentle peeling for high-quality output. This machine stands out due to its ability to preserve the natural consistency and sensory qualities of tomatoes while minimizing energy consumption through low peeling temperatures. It operates continuously at high speeds, processing up to 2,200 tons of tomatoes per day, with dual steam and water peeling options for maximum efficiency. The user-friendly TSP peeler complements the Vesuvio Millenium by offering automated operation, precision control, and efficient juice recovery, handling capacities of 240 to 1,500 tons per day. Additionally, the Steam Peeler Geyser excels in peeling carrots and potatoes, delivering uniform results and maintaining hygiene with steam sterilization. These peelers integrate seamlessly into existing production lines, are constructed with durable stainless steel for longevity, and support enhanced operational efficiency with adjustable parameters and an intuitive electric control interface.

The post Tomato peeler appeared first on Making.com.

Peels and Prepares Chestnuts for Freezing

The Chestnut Steam Peeling Line from Boema S.p.A. is engineered specifically to meet the needs of food processing and chestnut processing industries. It offers a comprehensive solution for peeling, scoring, sorting, and preparing chestnuts for freezing. The line begins with a multi-blade scoring machine that precisely cuts the chestnut skins, facilitating efficient removal. This is followed by a worm screw boiler and a skin separation belt that strip the skin and inner film from the nuts. At the end of the process, a manual sorting belt and rinse water tank with an extraction elevator ensure the final product is clean and ready for freezing.

Ideal for various applications including nut and vegetable processing, the line supports continuous and manual operations, integrating seamlessly into pre-processing, processing, and final conditioning departments. Although specific throughput capacities are determined by customization, Boema offers engineering support to tailor the system to your production demands. Constructed from durable materials suited to food processing environments, it maintains energy efficiency and easy maintenance, making it a vital component in streamlined chestnut processing workflows.

The post Chestnuts steam peeling system appeared first on Making.com.

Peels and Separates Fruits and Vegetables Efficiently

The Steam Peeler SPB series from Boema S.p.A. offers innovative solutions for peeling operations in the food processing industry. Featuring a unique rotary basket design, it excels in separating steam condensate from the product, ensuring minimal waste. The SPB100 series is ideal for fruit and soft vegetable processors, with capabilities tailored for fruit preserves and IQF applications. Constructed entirely of stainless steel, it operates under pressure up to 20 bar and showcases advanced steam management for energy efficiency. For larger scale operations, the SPB200 series handles solid vegetables such as potatoes and roots, supporting increased production capacity and shift durations. Designed with modern hygienic standards, it facilitates reduced maintenance time and costs, making these peelers integral to continuous processing lines.

The post Steam peeler for potatoes and fruits appeared first on Making.com.

Peels, Brushes, and Washes Potatoes Efficiently

The Tummers Peeling Line is engineered for food processing companies seeking efficient potato and vegetable processing. This line excels with its steam peeling system that reduces peel loss while ensuring optimal yield through minimal maintenance and low steam consumption. The process begins with precise potato weighing and continues through steam and dry brushing stages, utilizing the Tummers Steam Peeler followed by either a U-Brusher or innovative ZicZac-Brusher, depending on capacity needs. The manufacturing spectrum spans peeled potatoes to animal feed-ready dried peels. The system’s after washers implement continuous filtering and reuse of water to minimize consumption and boost sustainability. Each unit seamlessly integrates into existing production lines, with automation features facilitating continuous high-speed operations. Customization options and engineering support are available to meet specific production requirements.

The post Potato peeling line appeared first on Making.com.