Processes Potatoes into Formed Mash Products

The Formed Mash Line from Kiremko is engineered to seamlessly convert raw potatoes into a variety of formed mash products such as croquettes and rösti rounds. Utilizing an integrated multi-stage system, the process begins with pre-cleaning using cyclone destoners and drum washers, moving through precision steam peeling and cutting using the STRATA Invicta and FAM Tridis™ 240P for optimal size and shape. Following peeling, screw type blanchers and coolers ensure even temperature control for starch retrogradation. High-volume steam cookers efficiently boil the potatoes, which are then mashed and separated by the Hoegger separator to remove any impurities or color defects.

Suitable for potato processing and snack production, the line integrates fully automated operations managed by PLC controls, optimizing throughput up to 70 tons per hour with minimal operator intervention. The EcoMiser™ fryer reduces oil usage and improves energy efficiency, while CIP systems make maintenance straightforward and contamination-free. Kiremko’s equipment is crafted from durable materials like stainless steel with wear-resistant coatings, ensuring longevity in challenging production environments. Customization options are available to align with specific production needs, supported by Kiremko’s engineering expertise.

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Processes and Cooks Diverse Food Products

The FreeTherm 500 from Natec Network is a multifunctional batch steam cooker that excels in processing a spectrum of food products ranging from processed cheese and cream cheese to sauces, baby food, and pet food. This system stands out with its dual independently controlled augers for gentle mixing and its direct steam injection for efficient heat distribution, eliminating product hotspots. With a capacity of handling up to 2,500 kg/h, it accommodates diverse operational needs, ensuring high throughput.

Its integrated vacuum system aids in de-aeration, crucial for density control and color stability. The FreeTherm 500 supports seamless integration with upstream and downstream processes and offers full automation with programmable logic controllers for ease of operation and monitoring. Engineered from AISI 316L stainless steel, it offers excellent corrosion resistance, making it suitable for stringent food safety standards. The system’s Clean-In-Place (CIP) design ensures quick and effective cleaning, minimizing downtime.

Further customization options such as bin lifters, level measurement systems, and steam conditioning units allow tailored solutions to specific production requirements. Its design complies with global hygiene and safety standards, making the FreeTherm 500 a reliable choice for modern food manufacturing environments.

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Replicates Large-Scale Cooking Conditions in Small Batches

The MicraTherm from the Natec Network is a batch steam cooker designed to replicate the conditions of large-scale RotaTherm® continuous cookers in a compact format for R&D and pilot operations. Its unique feature lies in utilizing Gold Peg direct steam injectors and rotors, offering both high and low shear processing. This makes it invaluable for developing a wide range of products, including processed cheese, plant-based foods, and specialty sauces.

Capable of processing 2-3 kg batches, it allows you to conduct precise pasteurization and ultra-high temperature (UHT) operations. The system is PLC-controlled, featuring a touch screen interface and data trending recorder to ensure seamless integration into existing lab settings. The MicraTherm is engineered for energy efficiency, using a steam management system to create culinary steam while minimizing waste. Made from food-grade materials, it supports cleaning in place (CIP) to improve maintenance and minimize contamination risks.

Whether you are innovating in dairy or exploring vegan alternatives, the MicraTherm provides the flexibility and precision required for product development, backed by options for further customization, including vacuum cooling and indirect heating amenities.

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Cooks and Stretches Mozzarella Continuously

The GPiCS from the Natec Network is a revolutionary mozzarella cooker and stretcher designed for dairy producers and cheese manufacturers, enabling high-capacity continuous production without utilizing water baths. By employing direct steam injection, it ensures consistent heating and stretching of the curd while retaining essential proteins and fats. With a throughput of up to 6,000 kg/h, this machine significantly minimizes ingredient waste and optimizes product quality. It is ideally suited for producing mozzarella blocks, strings, and pasta filata cheese varieties, as well as cream cheese spreads and vegan alternatives.

The GPiCS offers flexibility through its ability to add ingredients during processing and features a hygienic, fully enclosed system with Clean-In-Place (CIP) capabilities, ensuring product safety and easy maintenance. This unit seamlessly integrates into high-speed continuous operations, utilizing a PLC-controlled system to allow remote monitoring and precise process control. Constructed from materials meeting stringent food industry standards, it guarantees compliance with USDA requirements while supporting customization based on specific operational needs. The GPiCS not only enhances production efficiency but also offers significant energy benefits, reducing overall operating costs for cheese production facilities.

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Blends and Feeds Ingredients Efficiently

The Twin Ribbon Blender from the Natec Network seamlessly integrates into your processing line, addressing the complexity of blending a wide range of ingredients, from processed cheese to plant-based food products. With an impressive working capacity of up to 5,000kg, it is engineered for efficiency and versatility. Utilizing a dual-axis design, it ensures uniform mixing and feeding of both solid and slurry products. The system supports full automated control and can be integrated into continuous production lines with its RotaTherm® continuous cooker compatibility. Built with stainless steel, it withstands rigorous food industry standards and allows easy cleaning through its CIP system. Tailor the blender to fit your specific plant layout with additional platform options, emphasizing scalability and convenience for diverse food manufacturing environments.

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Cooks and Steams Protein Continuously

The Double D Revoband Continuous Protein Oven from JBT Corporation is engineered to optimize your protein processing needs. Utilizing precise vertical airflow and temperature control, this oven efficiently cooks and steams a wide range of products, from bone-in poultry and seafood to plant-based protein and ready meals. Its continuous operation allows for high-volume processing, essential for food manufacturers dealing with solid food types like chicken fillets and plant-based patties. Equipped with adjustable fan speeds per zone, it provides versatile cooking conditions tailored to each product. The integrated Clean-in-Place (CIP) system ensures quick and thorough cleaning, reducing downtime and increasing productivity. Available in various configurations, including indirect gas heating and electric options, the Revoband is customizable to meet specific capacity and footprint requirements. Its fully stainless steel construction ensures durability and compliance with food safety standards, making it a reliable addition to any production line.

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Processes and Cooks with Versatile Method Options

The Double D RevoRack™ Multi-Purpose Cooker from JBT is a versatile solution designed for diverse industrial kitchen applications. This rotary rack, batch-style cooking system offers the flexibility of steam, convection, and dry roasting methods within a single chamber, making it ideal for producing grilled chicken, steamed salmon, roasted turkey, baked vegetables, and cooked lasagna. The RevoRack™ features a rotating turntable and powered convection airflow distribution to maintain consistent cooking results and uniform color development, essential for high-quality end products.

Its fully programmable controls allow storage of up to 100 cooking programs, facilitating integration into existing production lines with ease. Capable of reaching up to 540°F (280°C), the RevoRack™ is suitable for both solid and liquid products. An optional Clean-in-Place (CIP) system minimizes downtime and eases maintenance by ensuring rapid and thorough cleaning. Customizable to suit varying production needs, this cooker supports sectors like meat, poultry, seafood, ready meals, and plant-based protein processing.

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Calibrates, Cooks, Mixes, and Dries Couscous

The Couscous Production Line from GEA efficiently calibrates, cooks, mixes, and dries couscous, addressing the unique challenges faced by food manufacturers. Utilizing a stainless steel mesh for calibration, it ensures precise sizing and separation of granules. The steam cooker uses minimal energy by injecting vapor from below, cooking the granules evenly on a conveyor belt while preventing clustering with two crushing axles. The rotary dryer operates over a broad temperature range up to 130°C, continuously moving granules to maximize airflow and rapidly dry them, all while featuring a zero-loss recycling system. This equipment is designed for seamless integration into high-speed, continuous operations in food processing and is available with options for enhanced cleaning and maintenance, ensuring longevity and operational efficiency.

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Processes and Mixes Cheese Varieties Efficiently

The CS-10 from Uzermak is a versatile steam cooker and cheese stretcher designed for efficient batch processing in dairy and food industries. Its robust AISI304 stainless steel construction ensures durability, while the counter-rotating augers, capable of a maximum speed of 160 rpm, provide homogenous mixing and stretching. Ideal for producing mozzarella, cheddar, and various processed cheeses, it also excels in creating vegan and plant-based alternatives. With a batch capacity of 8-12 kg, the CS-10 employs both direct and indirect steam heating, offering precise control via its PLC system and touch screen interface. This machine integrates seamlessly into laboratory-scale operations, with safety sensors and automatic temperature control to enhance productivity and reduce downtime. Optional features, such as AISI316 stainless steel and a steam generator, add to its adaptability across different production environments.

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Processes and Cooks Cheeses for Consistency

The CS-450 Cheese Processing Steam Cooker & Stretcher from Uzermak excels at cooking, kneading, stretching, mixing, and melting various cheeses, including mozzarella and analogue varieties. Engineered for dairy producers and food processing companies, it processes up to 450 kg per batch, achieving a throughput of 1200–1600 kg/h. The machine features dual independent augers with counter-rotating capabilities, allowing precise recipe adjustments via PLC-controlled devices. Its steam-based heating uses eight nozzles for direct contact and a double-jacketed wall for indirect heating, optimizing energy efficiency. Constructed with AISI304 stainless steel, the CS-450 offers optional upgrades to AISI316 for enhanced corrosion resistance. Integrated safety systems include sensors and automated shut-offs, ensuring operational safety. It also accommodates up to 10 recipe profiles and incorporates an extruder for storage and stretching, facilitating seamless integration into existing production lines.

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