Processes and Preserves Foods with Pulsed Electric Fields

Pulsemaster’s Conditioner brand offers pulsed electric field systems tailored for food, beverage, and scientific sectors, expertly combining cutting-edge technology to enhance processing efficiency. Engineered with Marx solid-state pulse generators, these systems provide reliable and precise pulsing, enabling effective microbial inactivation and cell disintegration. Ideal for an array of applications, from potato crisps to probiotic dairy drinks, they improve yield and extend product shelf life. With throughput capabilities up to 198,000 lbs of potatoes per hour and energy-efficient operation, Pulsemaster systems seamlessly integrate into existing lines with modular designs and PLC-controlled automation. Built with food-grade materials and meeting stringent UL and CE standards, they ensure compliance and sustainability in operations. Additionally, the systems are user-friendly, maintenance-efficient, and customizable to specific production requirements, offering robust engineering support for optimized plant performance.

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Processes and Manufactures Yogurt and Dairy Products

The Yogurt Production Line System from Priamo Food Technologies is an engineered-to-order solution tailored for industrial dairy operations. This fully automatic system employs precise pasteurization, incubation, and maturation processes to produce a wide range of end-products, including plain, fruit, and Greek yogurt. Its PLC management system enables seamless recipe customization, ensuring consistent product quality. Capable of efficient handling through each production stage, it integrates optional fruit-mixing stations and utilizes a dedicated backflow washing program for total hygiene. Designed for ease of operation and compliance with stringent industry standards, the system supports scalability and adaptability, making it an ideal choice for dairy producers seeking reliable performance and robust support.

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Processes Liquid Products with Precision Control

The MPV-BC Batch Cookers from OMVE are modular processing units designed for precise batch cooking of liquid products across various industries such as dairy, plant-based, and nutraceuticals. These systems are equipped with pressurized double-jacketed vessels, allowing flexibility in heating with either steam or electricity. Centralized control via a touchscreen ensures automated management of critical variables like temperature and pressure, optimizing consistency and product quality.

With capacities ranging from 20L to 100L, the MPV-BC series can handle small-scale production needs effectively. Depending on your requirements, the cookers can be fitted with low-speed anchor agitators with scrapers or optional high-speed mixers for enhanced mixing performance. Integration of vacuum systems for deaeration and a CIP package allows for efficient cleaning and maintenance, minimizing downtime and contamination risks.

OMVE’s cookers deliver versatile solutions for producing end-products such as yogurt, margarine, probiotic drinks, and sauces, ensuring precise control and consistency. The systems meet high industry standards and come with a two-year warranty and CE certification, offering reliable performance and compliance for your production line.

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Produces Consistent Powder from Liquid Products

The SD310 Spray Dryer from OMVE is a versatile pilot-scale solution for transforming a wide array of liquid and semi-liquid products into consistent powders with precise moisture content. This system features a two-fluid nozzle with an adjustable, replaceable insert for handling various viscosities, ensuring flexibility across applications such as dairy, nutraceuticals, and beverages. Operating with high levels of automation, the SD310 facilitates process control through 15 monitored parameters, enhancing traceability and product consistency. With its PLC-controlled interface, the equipment integrates seamlessly into existing operations, optimizing drying efficiency while reducing energy consumption. Designed to meet ATEX safety standards, the SD310 ensures secure operations and easy maintenance through its ergonomic design and customizable spraying profiles, making it suitable for R&D, pilot plants, and small-scale production facilities.

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Homogenizes and Emulsifies Liquid Products

The HP303 Pilot Homogenizers from OMVE is a high-pressure inline solution expertly designed for food and beverage manufacturers seeking uniform product consistency and stability. Equipped with dual-stage homogenization valves and three plungers, it minimizes pulsation while ensuring precise emulsification and homogenization. With capacities ranging from 30L/h to 500L/h, the HP303 is perfectly suited for pilot operations.

This equipment excels in processing dairy, plant-based drinks, soups, and nutraceuticals, delivering tailored solutions across various liquid products like milk, yogurt, olive oil, and protein shakes. Full automation is facilitated by integration with HTST-UHT systems, providing seamless flow-control and temperature monitoring, essential for maintaining product quality.

OMVE’s HP303 is built for regulatory compliance, adhering to 3A standards, and utilizing FDA-approved elastomers. It supports CIP and SIP processes, ensuring rapid and effective cleaning. Whether you’re developing ice creams or crafting artisanal spirits, the HP303 offers the reliability and precision needed in high-pressure homogenization.

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Shrink Wraps and Packs Various Consumer Products

The Prasmatic TC 800 from OCME is an ergonomic and versatile shrink wrapping machine, engineered for high-speed operations across diverse industries. This equipment excels with its modular design, accommodating various packaging models including film-only, tray and film, and flat pad configurations. Ideal for packaging plastic water bottles, milk cartons, and household spray bottles, it integrates seamlessly into your production line with its automatic reel loading and format-changing capabilities.

The TC 800 supports up to 85 packages per minute, aided by its brushless servomotors for enhanced safety and precision. Durable and energy-efficient, it offers material options like partial or full stainless steel to suit specific industry needs, particularly beneficial for sectors requiring stringent hygiene standards, such as dairy. Maintenance is streamlined through intuitive HMI touchscreen control, removable film units, and retractable collating plates, ensuring minimal downtime and consistent productivity. Optional wash-down execution further enhances suitability for clean-intensive environments.

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Measures Density and Volume of Diverse Materials

The BELPYCNO L gas pycnometer from Microtrac Retsch GmbH is an advanced instrument designed for precise density and volume measurements across various industries. Utilizing helium gas to penetrate even the smallest pores, this fully automated pycnometer ensures accurate assessments of powders, liquids, and solid materials, ideal for pharmaceutical, chemical, and material testing labs. With built-in temperature control and pressure compensation, the BELPYCNO L maintains stability and accuracy under varying ambient conditions. It features multiple sample chamber options for versatility and adaptability to different materials, ensuring reliable results without the need for time-consuming recalibrations. Seamlessly integrate this device into your laboratory operations with user-friendly software that provides comprehensive data management and reporting capabilities. Its robust design, including corrosion-resistant options, and compliance with industry standards, makes it suitable for demanding environments, offering unmatched reliability in density measurement tasks.

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Fills and Packages Liquid, Creamy, and Pasty Products

The e-FILLY Series from Marchesini Group offers a versatile laboratory solution designed to fill and package liquid, creamy, and pasty products without the hassle of part replacements. It operates using a servo motor, enhancing precision and control, and features fully electronic operation, eliminating the need for compressed air. This system is specifically tailored for cosmetic manufacturers, providing seamless automation across the filling, capping, labelling, and end-to-end packaging process, including cartoning and palletising. With adjustable suction and batch speeds, it can accommodate both intermittent and continuous cycles, allowing for flexible manufacturing in a range of laboratory and industrial settings. Its capability to handle volumes from 2 to 250 ml makes it ideal for producing items such as sunscreen lotion, moisturizing cream, and gel-based hand sanitizer. Further, the e-FILLY Series supports Wi-Fi remote control via the D-connect® app, enabling monitoring and adjustments through smartphones or tablets, which streamlines operations and enhances productivity. Available as a bench-top unit, it integrates effortlessly into existing lab setups and is supported by comprehensive engineering and customization options to meet specific production needs.

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Inspects and Sorts Pharmaceutical Containers

The SV Semi-Automatic Inspection Machine from the Marchesini Group excels in ensuring quality control of pharmaceutical containers. Utilizing brushless motors, it offers precise fast and slow rotation for thorough examination of liquid, freeze-dried, and powder products in ampoules, vials, and pre-filled syringes. This machine enhances inspection accuracy, enabling detection of extraneous particles, fill levels, and cosmetic integrity. The SV operates at speeds up to 100 containers per minute, making it suitable for high-demand environments in biopharmaceutical and medical device industries. Operating in-line or as a standalone unit, it supports seamless integration into existing production lines. Designed to meet stringent pharmaceutical standards, it offers customizable configurations to adapt to specific operational needs while ensuring compliance with GMP regulations.

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Performs Particle Removal for Clean Vials and Bottles

The SW Series from Marchesini Group is an automatic air blower designed for pharmaceutical and biotech applications, ensuring the sterility of vials and bottles by eliminating particulates using a precise air and suction mechanism. It features a robust stainless steel construction and complies with cGMP and FDA standards, providing reliability and seamless integration into existing production lines. The equipment operates with a vertical blowing wheel equipped with 32 pockets and 32 blowing needles, ensuring thorough cleansing. With its independent drive system and variable speed control, it can efficiently handle diverse bottle ranges. The SW Series supports continuous operations, integrating effortlessly with upstream and downstream machinery via tabletop conveyor belts. Its significant energy efficiency stems from a sanitary piping system that includes a pressure reducer and membrane electro valve, optimizing air usage. For maintenance, the machine offers easy internal accessibility, complete with a CIP-friendly design, minimizing downtime. This versatile solution caters to pharmaceutical manufacturers, cosmetic producers, and biotechnology firms, guaranteeing high purity for products like vaccine vials, essential oil bottles, and vitamin supplements.

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