Pulsed electric field system for food preservation
Enhance your production line with technology that extends shelf life and improves quality by utilizing pulsed electric fields for efficient cell disintegration and microbial inactivation, ensuring optimal freshness and safety across a range of food and beverage applications.
Processes and Preserves Foods with Pulsed Electric Fields
Pulsemaster’s Conditioner brand offers pulsed electric field systems tailored for food, beverage, and scientific sectors, expertly combining cutting-edge technology to enhance processing efficiency. Engineered with Marx solid-state pulse generators, these systems provide reliable and precise pulsing, enabling effective microbial inactivation and cell disintegration. Ideal for an array of applications, from potato crisps to probiotic dairy drinks, they improve yield and extend product shelf life. With throughput capabilities up to 198,000 lbs of potatoes per hour and energy-efficient operation, Pulsemaster systems seamlessly integrate into existing lines with modular designs and PLC-controlled automation. Built with food-grade materials and meeting stringent UL and CE standards, they ensure compliance and sustainability in operations. Additionally, the systems are user-friendly, maintenance-efficient, and customizable to specific production requirements, offering robust engineering support for optimized plant performance.
Benefits
- Enhances product quality and shelf life through efficient microbial inactivation and cell disintegration.
- Integrates effortlessly into existing lines, reducing installation time and operational disruption.
- Optimizes energy usage with reliable Marx solid-state pulse generation, lowering operational costs.
- Facilitates quick cleaning and maintenance with modular, food-grade design and CIP/SIP readiness.
- Adapts to diverse processing requirements with customizable power upgrades and configuration options.
- Applications
- Research,Whey,Yogurt drinks,Fish,Dairy,Food,Smoothies,Liquids,Solids,Juices,Potatoes,Milk,Fruits,Animal tissues,Beverages,Semi-solids,Potato crisps,Meat,Vegetables,French fries
- End products
- Marinated meats,Whey-based products,Dehydrated vegetable slices,Probiotic dairy drinks,Cheese,Extracted vegetable juices,Cured fish,Frozen potato products,Fruit juices,Fresh smoothies
- Steps before
- Preparation,Washing,Sorting
- Steps after
- Microbial Inactivation,Shelf Life Increase,Enhanced Extraction,Cooling,Packing
- Input ingredients
- potatoes,fruits,vegetables,roots,raw milk,cheese-making milk,yogurt drinks,whey,fresh juices,smoothies,fruit mashes,intact solid plant tissues,pieces of meat,fish
- Output ingredients
- processed potatoes,French fries,crisps,processed fruits,processed vegetables,processed roots,shelf-stable milk,shelf-stable yogurt drinks,shelf-stable whey,longer shelf life juices,longer shelf life smoothies,increased juice yield,optimized marinated meat,optimized marinated fish
- Market info
- Pulsemaster is known for its expertise in advanced pulsed electric field technology, specializing in equipment that enhances food processing efficiency and quality, renowned for innovation and reliability in industrial applications.
- Capacity
- 1 to 60 tons per hour
- Power Range
- Up to 100kW per system
- Pulse Rate
- Up to 500 pulses per second
- Temperature Monitoring
- Yes
- Integration Capability
- Easily integrates into existing lines
- Transport System
- Belt transport system
- Process Type
- Continuous short-time process
- Automation
- PLC-controlled
- Energy Efficiency
- Highest energy efficiency
- Cooling Requirement
- If needed,cooler available
- Material Handling
- Food-grade materials
- CIP/SIP Ready
- CIP/SIP ready
- Monitoring Options
- Extensive monitoring options
- Remote Monitoring
- Available
- Field Upgradeable
- Field-replaceable units
- Working Mechanism
- Pulsed Electric Field (PEF)
- Batch vs. Continuous Operation
- Batch / Inline Continuous
- Automation Level
- PLC / SCADA
- CIP/SIP Readiness
- CIP Ready
- Changeover Time
- Minimal,due to fully integrated systems
- Integrated Steps
- Cell Disintegration / Microbial Inactivation
- Energy Efficiency
- High,with low power consumption
- Cleaning Method
- CIP
- Hygienic Design
- Food-grade materials with CIP readiness
- Pulse Generator Location
- Up to 20 meters away from treatment tank
- Biological compatibility
- Yes
- Cleanability
- CIP/SIP ready
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Adaptable
- Product Type
- Solids,semi-solids,liquids
- Machine footprint
- Compact
- System configuration
- Modular
- Treatment chamber size
- Sufficient for large solids like potato tubers
- Treatment chamber encapsulation
- Fully encapsulated
- Belt transport systems
- Optimal for tubers,roots,and vegetables
- Pulsegenerator distance
- Up to 20 meters from the treatment chamber
- Climatic corridor
- Allows placement of the pulse generator outside the production hall
- Footprint adaptability
- Easy integration into existing lines
- Footprint area
- Low space requirements
- Field-replaceable units
- Yes
- Construction material
- Food-grade,CIP/SIP ready
- Control panel type
- Standalone touchscreen or remote-controlled
- Integration possibilities
- PLC integration and connectivity to external PLCs
- Modular design
- Field-replaceable units and power upgrades
- Adaptability
- Customizable to meet specific requirements
- System scalability
- Upgradable from 50kW to 100kW